SSPC-SP 16-2010

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SSPC-SP 16
April 1, 2010
1
SSPC: The Society for Protective Coatings
SURFACE PREPARATION SPECIFICATION
SSPC-SP 16
Brush-Off Blast Cleaning of Coated and Uncoated
Galvanized Steel, Stainless Steels, and Non-Ferrous Metals
Foreword
This standard covers surface preparation of coated or
uncoated metal surfaces other than carbon steel prior to the
application of a protective coating system. Surface preparation
using this standard is used to uniformly roughen and clean the
bare substrate and to roughen the surface of intact coatings
on these metals prior to coating application. Substrates that
may be prepared by this method include, but are not limited
to, galvanized surfaces, stainless steel, copper, aluminum, and
brass. For the purpose of this standard, the zinc metal layer
of hot-dip galvanized steel is considered to be the substrate,
rather than the underlying steel. This standard is not to be used
for cleaning coated or uncoated carbon steel substrates. Five
different standards are available for cleaning carbon steel:
White Metal Blast Cleaning1, Near-White Metal Blast Cleaning2,
Commercial Blast Cleaning3, Industrial Blast Cleaning4, and
Brush-Off Blast Cleaning5. This standard is intended for use
by coating speciers, applicators, inspectors, or others who
may be responsible for dening a standard degree of surface
cleanliness.
This standard represents a degree of cleaning that is similar
to that dened for carbon steel substrates in SSPC-SP7/NACE
No. 4 except that a minimum surface prole depth on the bare
metal surface is required.
1. Scope
1.1 This standard covers the requirements for brush-off
blast cleaning of uncoated or coated metal surfaces other than
carbon steel by the use of abrasives. These requirements
include visual verication of the end condition of the surface
and materials and procedures necessary to achieve and verify
the end condition.
1.2 Information about the function of brush-off blast cleaning
as dened in SP 16 is in Paragraph A1 of Appendix A.
2. Denitions
2.1 A brush-off blast cleaned non-ferrous metal surface,
when viewed without magnication, shall be free of all visible
oil, grease, dirt, dust, metal oxides (corrosion products),
and other foreign matter. Intact, tightly adherent coating is
permitted to remain. A coating is considered tightly adherent
if it cannot be removed by lifting with a dull putty knife. Bare
metal substrates shall have a minimum prole of 19 microm-
eters (0.75 mil).
2.1.1 The entire surface shall be subjected to the abra-
sive blast to achieve the specied degree of cleaning and to
produce a dense and uniform surface prole on the bare metal
substrate. The peaks and valleys on the surface shall form
a continuous pattern, leaving no smooth, unproled areas.
Tightly adherent coating is permitted to remain. A coating is
considered tightly adherent if it cannot be removed by lifting
with a dull putty knife.
2.1.2 Intact coatings that are present shall be roughened
and cleaned as specied in the procurement documents. If
the surface prole is not specied in the procurement docu-
ments, the abrasive selected shall roughen the cleaned
surface to the degree required by the product data sheet for
the coating to be applied.
2.1.3 Immediately prior to coating application, the entire
surface shall comply with the degree of cleaning as speci-
ed herein.
3. Associated Documents
3.1 Documents cited in the mandatory sections of this
standard include:
Document Title
SSPC-SP 16 Solvent Cleaning
ASTM D 4285(1),7 Standard Test Method for Indicat-
ing Oil or Water in Compressed
Air
(1) ASTM International (ASTM), 100 Barr Harbor Drive, West
Conshohocken, PA 19428-2959
Copyright The Society for Protective Coatings
Provided by IHS under license with SSPC
Not for Resale
No reproduction or networking permitted without license from IHS
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SSPC-SP 16
April 1, 2010
2
ASTM D 4417(2),8 Standard Test Methods for Field
Measurement of Surface Prole
of Blast Cleaned Steel
ASTM D 71279 Standard Test Method for Mea-
surement of Surface Roughness
of Abrasive Blast Cleaned Metal
Surfaces Using a Portable Stylus
Instrument
ASTM D 739310 Method for Indicating Oil in Abra-
sives
3.2 The latest issue, revision, or amendment of the docu-
ments listed in Paragraph 3.1 in effect on the date of invitation
to bid shall govern unless otherwise specied.
3.3 If there is a conict between the requirements of any
of the documents listed in Paragraph 3.1 and this standard,
the requirements of this standard shall prevail.
4. Procedures Before Brush-Off Blast Cleaning
of Non-Ferrous Metal Surfaces
4.1 Before blast cleaning of non-ferrous metal surfaces,
visible deposits of oil, grease, or other contaminants that would
interfere with coating adhesion shall be removed in accordance
with SSPC-SP 1 or other specied methods.
4.2 Surface imperfections shall be corrected to the extent
specied in the procurement documents (project specica-
tions). Additional information on surface imperfections is in
Paragraph A2 of Appendix A.
4.3 Unique Requirements for Preparation of
Galvanized Steel
4.3.1 Before blast cleaning, galvanized surfaces shall be
checked for the presence of “wet storage stain.” Blast cleaning
shall not be used to remove wet storage stain. The “dwell time”
necessary for the blast stream to remove wet storage stain can
damage the galvanized surface. Additional information on the
removal of wet storage stain is in Paragraph A3 of Appendix
A. Additional information on blast cleaning galvanized steel is
in Appendix A9.
4.3.2 Unless written documentation exists to conrm that
a galvanized surface is known to be free of chromates or other
passivating treatments, representative areas of galvanized
surfaces that will be coated shall be tested as described in
Section 4.3.3 for the presence of chromates or other passi-
vating treatments before brush-off blast cleaning is performed.
If chromates or other passivating treatments are detected,
the surface shall be retested after blast cleaning to conrm
complete removal. OSHA requirements for worker protection
from toxic metals may apply. Additional information on heavy
metal toxicity is in Paragraph A4 of Appendix A.
(2) Although ASTM D 4417 is written for blast-cleaned steel, the
methods are suitable for use on non-ferrous metals.
4.3.3 Test for Presence of Passivating Treatments
on Galvanizing (e.g., Chromating): "Chromating" refers to
the treatment of galvanized parts to prevent the occurrence
of wet storage stain. Most sheet metal and coil stock used
to fabricate decking and curtain wall receives chromating
treatments. The presence of chromates or other passivating
treatments is detected by using a solution of copper sulfate,
with the following procedure:
Ensure that surfaces are free of any visible oxidation 1.
or oxidation by-products
Prepare the solution by dissolving 2 grams of copper 2.
sulfate crystals in 100 ml of deionized water.
Mark off three adjacent areas on the galvanized part, 3.
approximately 6.45 cm2 (1 inch2)
Leave one area untouched, solvent wash the second 4.
and third areas, and also thoroughly sand the third
area using emery paper.
Using an eyedropper or pipette, saturate a cotton 5.
swab with the copper sulfate solution and apply to
all three areas, or apply the solution directly to the
three areas.
If all three areas turn black immediately, there is no passivation
on the surface. If the rst area does not turn black within 10
seconds and the second and third areas turn black immedi-
ately, there is no passivation on the surface with the possible
exception of light oil. If the rst and second areas do not turn
black within 10 seconds and the third area turns immediately,
a passivator of some type is present.
5. Blast Cleaning Methods and Operation
5.1 Clean, dry compressed air shall be used for nozzle
blasting. Cleanliness of the compressed air shall be veried
in accordance with the procedure described in ASTM D 4285.
Moisture separators, oil separators, traps, or other equipment
may be necessary to achieve this requirement.
5.2 Any of the following methods of surface preparation
may be used to brush-off blast clean a non-ferrous metal
substrate, but the presence of toxic metals in the abrasives or
coating being removed can place restrictions on the methods
of cleaning permitted. The chosen method shall comply with
all applicable regulations.
5.2.1 Dry abrasive blasting using compressed air, blast
nozzles, and abrasive.
5.2.2 Dry abrasive blasting using a closed-cycle, recir-
culating abrasive system with compressed air, blast nozzle,
and abrasive, with or without vacuum for dust and abrasive
recovery.
5.2.3 Dry abrasive blasting using a closed-cycle, recircu-
lating abrasive system with centrifugal wheels and abrasive.
Copyright The Society for Protective Coatings
Provided by IHS under license with SSPC
Not for Resale
No reproduction or networking permitted without license from IHS
--`,,```,,,,````-`-`,,`,,`,`,,`---
SSPC-SP 16
April 1, 2010
3
5.2.4 When specied, other methods of surface preparation
(such as wet abrasive blast cleaning) may be used to brush-off
blast clean non-ferrous metal surfaces. Additional information
on cleaning soft and thin substrates is in Paragraphs A5, A6,
and A7 of Appendix A. Additional information on the use of
wet abrasive blast cleaning to clean galvanized surfaces is in
Paragraph A9.3 of Appendix A.
6. Abrasives for Brush-Off Blast Cleaning of
Non-Ferrous Metal Substrates
6.1 The selection of abrasive size and type shall be based
on the type, grade, and surface condition of the surface to be
cleaned, the type of blast cleaning system used, the nished
surface to be produced (cleanliness and surface prole [rough-
ness]), and whether the abrasive will be recycled.
6.2 The cleanliness and size of recycled abrasives shall
be maintained to ensure compliance with this standard.
6.3 The blast cleaning abrasive shall be dry and free of
oil and grease, as determined by ASTM D 7393.
6.4 The abrasive shall comply with any limitations or
special requirements stipulated by the procurement documents.
Abrasive embedment and abrasives containing contaminants
may not be acceptable for some service requirements. Addi-
tional information on abrasive selection is in Paragraphs A8
and A8.1 of Appendix A.
6.5 The abrasive material shall produce a dense and
uniform prole acceptable for application of the intended
coating. After cleaning, the cleaned metal surface shall have
a minimum 19-micrometer (0.75 mil) prole, measured in
accordance with ASTM D 4417 or ASTM D 7127. If present,
intact tightly adherent coating shall be roughened as specied
in the procurement documents (project specication). If the
surface prole is not specied in the procurement documents,
the abrasive selected shall roughen the cleaned surface to
the degree required by the product data sheet for the coating
to be applied.
7. Procedures Following Brush-Off Blast
Cleaning and Immediately Prior to Coating
7.1 Visible deposits of oil, grease, or other contaminants
shall be removed as required by SSPC-SP 1, or as specied.
7.2 Dust, dirt and loose residues shall be removed from
prepared surfaces by brushing; blowing off with clean, dry air;
vacuum cleaning; or other specied methods.
7.3 Removal of chromates or other passivating treatments
detected on galvanized surfaces (see Section 4.3.2) shall be
conrmed before coating application, using the procedure in
Section 4.3.3.
7.4 Immediately prior to coating application, the entire
surface shall comply with the degree of cleaning specied in
this standard.
8. Disclaimer
8.1 While every precaution is taken to ensure that all
information furnished in SSPC standards and specications is
as accurate, complete, and useful as possible, SSPC cannot
assume responsibility nor incur any obligation resulting from
the use of any materials, coatings, or methods specied herein,
or of the specication or standard itself.
8.2 This specication does not attempt to address all
problems concerning safety and health associated with its
use. The user of this specication, as well as the user of all
products or practices described herein, is responsible for insti-
tuting appropriate health and safety practices and for ensuring
compliance with all governmental regulations.
References
1. SSPC-SP 5/NACE No. 1 (latest revision), White Metal
Blast Cleaning (Pittsburgh, PA: SSPC, and Houston,
TX: NACE)
2. SSPC-SP 10/NACE No. 2 (latest revision), Near-White
Metal Blast Cleaning (Pittsburgh, PA: SSPC, and
Houston, TX: NACE)
3. SSPC-SP 6/NACE No. 3 (latest revision), Commercial
Blast Cleaning (Pittsburgh, PA: SSPC, and Houston,
TX: NACE)
4. SSPC-SP 14/NACE No. 8 (latest revision), Industrial
Blast Cleaning (Pittsburgh, PA: SSPC, and Houston,
TX: NACE)
5. SSPC-SP 7/NACE No. 4 (latest revision), Brush-Off
Blast Cleaning (Pittsburgh, PA: SSPC, and Houston,
TX: NACE)
6. SSPC-SP 1 (latest revision), Solvent Cleaning (Pitts-
burgh, PA: SSPC).
7. ASTM D 4285 (latest revision), Standard Test Method
for Indicating Oil or Water in Compressed Air (West
Conshohocken, PA: ASTM International).
8. ASTM D 4417 (latest revision), Standard Test Methods
for Field Measurement of Surface Prole of Blast Cleaned
Steel (West Conshohocken, PA: ASTM International)
9. ASTM D 7127 (latest revision), Standard Test Method for
Measurement of Surface Roughness of Abrasive Blast
Cleaned Metal Surfaces Using a Portable Stylus Instru-
ment (West Conshohocken, PA: ASTM International)
10. ASTM D 7393 (latest revision) Method for Indicating Oil
in Abrasive
11. Code of Federal Regulations, Title 29 Part 1926.1126
(Chromium VI)
12. ASTM B 6 (latest revision), Standard Specication for
Zinc (West Conshohocken, PA: ASTM International)
13. Code of Federal Regulations, Title 29 Part 1926.62
(Lead)
Copyright The Society for Protective Coatings
Provided by IHS under license with SSPC
Not for Resale
No reproduction or networking permitted without license from IHS
--`,,```,,,,````-`-`,,`,,`,`,,`---
摘要:

SSPC-SP 16-2010 是美国防护涂料协会(SSPC)发布的一项表面处理标准,专门用于通过钢丝刷或动力工具清洁钢基材,以去除松散锈蚀、旧涂层及其他污染物,从而为后续涂层提供适当的附着表面。该标准适用于在无法进行喷砂或高压水射流处理的施工环境中,要求操作人员使用电动或气动工具(如旋转钢丝刷、砂轮等)对钢材进行机械清洁,确保表面达到无可见油污、松散铁锈及剥落涂层的清洁度等级。与更严格的 SSPC-SP 6 或 SP 10 标准不同,SP 16 强调实用性与经济性,常用于维修、翻新或受限空间内

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作者:潇湘夜雨 分类:国外协会 价格:10星币 属性:5 页 大小:178.81KB 格式:PDF 时间:2024-09-22

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