AATCC TM206-2020 Test Method for Free and Hydrolyzed FormaldehydeWater Extraction 游离甲醛和水解甲醛的试验方法:水萃取

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Copyright © 2022 American Association of Textile Chemists and Colorists
AATCC Manual of International Test Methods and Procedures/2023 AATCC TM206-2020 435
1. Purpose and Scope
1.1 This test method is applicable to
wettable (non-hydrophobic) textile fab-
rics that may contain free or hydrolyzed
formaldehyde, particularly fabrics fin-
ished with chemicals containing formal-
dehyde. It provides a water extraction
process and a subsequent colorimetric
analysis of the amount of free and hydro-
lyzed formaldehyde extracted.
2. Principle
2.1 A weighed fabric specimen is sub-
merged in a flask filled with deionized
water. The sealed or capped flask is
placed in a water bath at a controlled tem-
perature for a specified length of time.
The amount of formaldehyde extracted
into the water is then determined colori-
metrically.
3. Terminology
3.1 free formaldehyde, n.—formalde-
hyde that is not bonded to a finish or a
fabric. In this form, formaldehyde can be
readily extracted from the fabric by im-
mersion in water.
3.2 hydrolyzed formaldehyde, n.—
although originally part of larger chemi-
cal structure, such as a crosslinking reac-
tant, the formaldehyde is cleaved from
the larger molecule and dissolved into the
water.
4. Safety Precautions
NOTE: These safety precautions are
for information purposes only. The pre-
cautions are ancillary to the testing proce-
dures and are not intended to be all inclu-
sive. It is the users responsibility to use
safe and proper techniques in handling
materials in this test method. Manufac-
turers MUST be consulted for specific
details such as material safety data sheets
and other manufacturers recommenda-
tions. All OSHA standards and rules
must also be consulted and followed.
4.1 Good laboratory practice should be
followed. Wear safety glasses in all labo-
ratory areas.
4.2 When handling glacial acetic acid
to prepare Nash reagent, use chemical
goggles or face shield, impervious gloves
and an impervious apron during prepara-
tion. Concentrated acids should be han-
dled only in an adequately ventilated lab-
oratory hood. CAUTION: Always add
acid to water.
4.3 Formaldehyde is a carcinogen. Use
in an adequately ventilated laboratory
hood. Avoid inhalation or skin contact.
Use chemical goggles or face shield, im-
pervious gloves and an impervious apron
when working with formaldehyde (see
8.1 and 9.1).
4.4 An eyewash/safety shower should
be located nearby and a self-contained
breathing apparatus should be readily
available for emergency use.
4.5 Exposure to chemicals used in this
procedure must be controlled at or below
levels set by governmental authorities
(e.g., Occupational Safety and Health
Administration’s [OSHA] permissible
exposure limits [PEL] as found in 29
CFR 1910.1000; see www.osha.gov for
latest version). In addition, the American
Conference of Governmental Industrial
Hygienists (ACGIH) Threshold Limit
Values (TLVs) comprised of time
weighted averages (TLV-TWA), short
term exposure limits (TLV-STEL) and
ceiling limits (TLV-C) are recommended
as a general guide for air contaminant ex-
posure which should be met (see 14.3).
5. Uses and Limitations
5.1 The procedure is intended for use
in the range of free and hydrolyzed form-
aldehyde on non-hydrophobic fabric
from 20 µg/g up to about 3500 µg/g. This
test method approximates hydrolyzed
formaldehyde and closely simulates nor-
mal user conditions. However, TM206 is
an aqueous immersion method and fab-
rics with a propensity for bleeding could
be a concern; if the dye has an absor-
bance in the range of 412nm, it could in-
terfere with the spectrophotometric mea-
surement. It is not intended to
approximate formaldehyde released un-
der hot storage conditions.
5.2 Alternatively, AATCC TM112,
Test Method for Formaldehyde Release
from Fabric: Sealed Jar (see 14.1), deter-
mines free and hydrolyzed formaldehyde
and additional formaldehyde as generated
under more severe conditions than this
test method. The appropriate test should
be chosen based on that distinction (see
14.2).
6. Apparatus, Reagents, Materials
6.1 250-mL Erlenmeyer flasks with
stoppers.
6.2 Weighing balance, with a minimum
sensitivity of 0.01 g.
6.3 Thermostatically controlled water
bath: 40 ± 1°C (105 ± 2°F).
6.4 Nash reagent prepared from ammo-
nium acetate, acetic acid and acetylace-
tone and water (see 7.1).
6.5 Formaldehyde solution, approxi-
mately 37% (see 4.3).
6.6 Volumetric flasks, 50, 250, 500 and
1000-mL, Class A.
6.7 Volumetric pipettes, 1, 2, 3, 5, 10,
15, 20, 25, 30 and 100-mL, all calibrated
“to deliver” and meeting Class A volume
accuracy and flow time requirements, or
a digital, variable-volume pipette capable
of meeting Class A requirements.
6.8 A 1-L clean brown glass bottle.
6.9 Spectrophotometer, capable of
reading absorbance to a minimum of
three decimal places, at a wavelength of
412 nm.
6.10 Test tubes (see 14.4).
6.11 Distilled or deionized water.
Hereafter, referred to as deionized water.
6.12 pH meter, calibrated and accurate
to 0.01
7. Preparation of Nash Reagent
7.1 Nash Reagent: In a 1000-mL volu-
metric flask, dissolve 150 g of ammo-
nium acetate in 800-mL of deionized wa-
ter; add 3.0 + 0.1 mL of glacial acetic
acid and 2.0 + 0.1 mL of acetylacetone.
Add deionized water up to the 1000-mL
level and mix. Store in a capped brown
bottle.
7.1.1 Newly made Nash Reagent re-
quires a 12 h wait period before being
used as the reagent darkens slightly in
color during that time period. The reagent
may be used up to 8 weeks after it is
made. However, since the sensitivity may
change slightly over a long period of
time, it is good practice to run a calibra-
tion curve weekly or when used to correct
for the slight changes in the standard
curve.
8. Preparation of Standard Solution and
Calibration
8.1 Prepare a 1500 µg/mL stock solu-
tion of formaldehyde by diluting 3.8-mL
of reagent grade formaldehyde solution
(approximately 37%, see 4.3) to 1.0-L
with deionized water in a volumetric
flask. Equilibrate the stock solution for a
minimum of 24 h in a capped/stoppered
flask before standardization. Determine
the concentration of formaldehyde in the
AATCC TM206-2020
Test Method for Free and Hydrolyzed Formaldehyde:
Water Extraction
Copyright The American Association of Textile Chemists and Colorists
Provided by Accuris under license with AATCC
Licensee=Underwriters Laboratories - Ho Chi Ming City, Vie/5909636157, User=Le,
Not for Resale, 11/23/2023 20:10:19 MST
No reproduction or networking permitted without license from Accuris
--``,`,,,``,,```,`,,,,,,`````,-`-`,,`,,`,`,,`---
Copyright © 2022 American Association of Textile Chemists and Colorists
436 AATCC TM206-2020 AATCC Manual of International Test Methods and Procedures/2023
stock solution by a standard method (see
Section 9. Standardization of Stock
Formaldehyde Solution, or any other
suitable procedure such as sodium sulfite
titration using 0.1 N HCl (see 14.5).
Record the actual concentration of this
standardized stock solution. This stock
solution will keep for at least four weeks
and is used to prepare standard dilutions.
8.1.1 A 1:10 dilution of the standard-
ized formaldehyde stock solution is pre-
pared by pipetting 25-mL of the standard-
ized stock solution into a 250-mL
volumetric flask and diluting to the mark
with deionized water. The stock solution
is then titrated and its concentration is de-
termined as µg/mL.
8.2 A 5-concentration calibration
curve, which may include zero, is sug-
gested. Prepare the calibration curve by
pipetting from the following: 0, 1, 3, 5,
10, 15, 20 and 30-mL volumes of the
1:10 dilution into 500-mL volumetric
flasks then adding deionized water to the
500-mL level. (If, for example, the stan-
dardized stock solution were found to be
1470 µg/mL by titration, calculate new
values for the calibration curve abscissa;
i.e., 0.0, 0.29, 0.88, 1.47, 2.94, 4.41, 5.88,
8.82 µg/mL using regression analysis.)
8.2.1 When 1, 3, 5, 10, 15, 20 and 30-
mL aliquots of the 1:10 dilution of the
standardized stock solution from 8.1 are
diluted with deionized water in 500-mL
volumetric flasks, formaldehyde solu-
tions containing approximately 0.30,
0.90, 1.5, 3.0, 4.5, 6.0 and 9.0 µg/mL
formaldehyde respectively will be ob-
tained. Record the calculated concentra-
tion of each solution as determined by
section 9 Standardization of Stock Form-
aldehyde. The equivalent concentrations
of the formaldehyde in the test fabric
based on the weight of accurately known
1 g of the test fabric and 100-mL of water
in the Erlenmeyer flasks will be 100
times the accurate concentrations of these
standard solutions.
8.3 Use 5 mL aliquots of each of the
standard solutions and the procedure de-
scribed in 11.4-11.7 to prepare a calibra-
tion chart in which µg/mL formaldehyde
are plotted against absorbance.
9. Standardization of Formaldehyde Stock
Solution
9.1 The stock solution containing ap-
proximately 1500 µg/mL of formalde-
hyde must be standardized in order to
produce precise calculations from the cal-
ibration curve required in colorimetric
analysis.
9.2 An aliquot of the stock solution is
reacted with an excess of sodium sulfite
followed by a back-titration with stan-
dard acid solution to a pH of 9.5.
9.2.1 Apparatus: 10 mL-volumetric pi-
pette, 50-mL volumetric pipette, 50-mL
burette, 150-mL beaker.
9.2.2 Reagents: 1.0 M sodium sulfite
(126 g Anhydrous Na2SO3/L), 0.02 N sul-
furic acid (can be purchased in standard-
ized form from chemical supply compa-
nies or must be standardized from
standard NaOH solution). Do not use
commercial standardized sulfuric acid
that has been stabilized with formalde-
hyde. If there is a doubt, check with the
chemical supplier.
9.2.3 Procedure:
A. Pipette 50-mL of the 1.0 M sodium
sulfite (Na2SO3) into the beaker.
B. Pipette 10-mL of the stock formal-
dehyde solution to a beaker.
C. Titrate the solution with the stan-
dard 0.02 N H2SO4 to an endpoint of pH
of 9.5.
9.2.4 Record the volume of acid used
to the nearest 0.01-mL. (The volume of
acid should be approximately 25-mL for
0.02 N acid.)
Calculations:
C = (30,030) (A) (N)/10
where:
C= Wt/Vol concentration of formal-
dehyde (µg/mL)
A= Vol of acid used (mL)
N= Normality of acid
9.3 Repeat the titration standardization
in duplicate or triplicate. Average the re-
sults.
9.4 Use the determined concentration
in preparing the calibration curve for the
colorimetric
analysis.
10. Test Specimens
10.1 Samples should immediately be
placed into separate zipper-type closure
plastic bags when sampled. As an extra
precaution for maintaining their original
state the samples may be wrapped in alu-
minum foil before being placed in the
plastic bags.
10.2 Cut approximately 1-g specimens;
weigh each one to ± 0.01 g. Perform in
duplicate for each sample. If there is a de-
lay in testing the 1-g specimens once they
are cut, they should be put back into the
zipper-type closure plastic bags (and re-
wrapped in foil if previously done) until
testing commences.
11. Procedures
11.1 Pipette 100.0-mL of deionized
water into each Erlenmeyer flask. Place a
fabric specimen in each flask. The fabric
should be completely submerged in the
water and not float on the surface (see
14.6). A stirring rod may be used to push
and keep the fabric below the water sur-
face. Cap the flasks and place them in the
water bath at 40 ± 1°C (105 ± 2°F) for 60
± 2 min. Shake the flasks every 5 min by
hand or use an ultrasonic water bath for
agitation. If using an ultrasonic bath,
check the water frequently for tempera-
ture changes.
11.2 Remove the flasks from the water
bath.
11.3 Remove the fabric from the
flasks. Recap the flasks and shake them
to mix any condensation formed on the
sides. Allow solutions to cool for 30 min.
11.4 Pipette 5-mL of Nash reagent into
a suitable number of test tubes, small (50-
mL) Erlenmeyer flasks, or other suitable
flasks (colorimeter or spectrophotometer
tubes can be used directly, see 14.4) and
pipette 5-mL of the reagent into at least
one additional tube for a reagent blank.
Add 5-mL aliquots from each of the sam-
ple incubation jars to the tubes. Reagent
blanks are prepared by adding 5-mL of
the Nash reagent and 5-mL of deionized
water to the tubes.
11.5 Mix and place the tubes in a 40 ±
1°C (105 ± 2°F) water bath for 30 ± 1
min. Remove tubes from bath. Cap with
stoppers or plastic paraffin film and allow
to cool to room temperature away from
direct light.
11.6 Read the absorbance in the spec-
trophotometer against the reagent blank
at 412 nm. Caution: Exposure of the de-
veloped yellow color to direct sunlight
for a period of time will cause some fad-
ing. If there is appreciable delay in read-
ing the tubes after color development and
strong sunlight is present, care should be
exercised to protect the tubes from light.
Otherwise the color is stable for consider-
able time (at least overnight) and reading
may be delayed (see 14.7 and 14.8).
11.7 Determine the µg/mL formalde-
hyde (HCHO) in the sample solutions us-
ing the prepared calibration curve (see
8.3 and 14.9).
12. Calculations and Report
12.1 Calculate the amount of formalde-
hyde released for each specimen to the
nearest µg/g using the following equation:
F = (C) (100)/W
where:
F= concentration of formaldehyde
(µg/g),
C= concentration of formaldehyde in
solution as read from the calibra-
tion curve
W= weight of the test specimen, g.
12.2 If performing both this test and
AATCC TM112, care should be used in
reporting calculated results as this test
uses 100-mL of water and AATCC
TM112 uses 50-mL.
13. Precision and Bias
13.1 Precision.
13.1.1 Interlaboratory tests. One inter-
Copyright The American Association of Textile Chemists and Colorists
Provided by Accuris under license with AATCC
Licensee=Underwriters Laboratories - Ho Chi Ming City, Vie/5909636157, User=Le,
Not for Resale, 11/23/2023 20:10:19 MST
No reproduction or networking permitted without license from Accuris
--``,`,,,``,,```,`,,,,,,`````,-`-`,,`,,`,`,,`---
Copyright © 2022 American Association of Textile Chemists and Colorists
AATCC Manual of International Test Methods and Procedures/2023 AATCC TM206-2020 437
laboratory study (ILS) of AATCC
TM206 was conducted in 2015. Some of
the three participating laboratories used
two operators, each of whom tested mul-
tiple specimens of the same material. Sin-
gle operators in each participating labora-
tory ran minimum of two determinations
on the same fabric having low formalde-
hyde levels in the range of 50-100 µg/
mL. The results from all participants
were evaluated using basic descriptive
statistics and analyzed by analysis of
variance (ANOVA).
13.1.2 Calculation of components of
variance (see Table I) was thought to be
appropriate and critical differences (see
Table II) and confidence limits (see Table
III) were calculated for this low level-
formaldehyde fabric as shown below.
13.1.3 When two or more laboratories
wish to compare test results, it is recom-
mended that laboratory level be estab-
lished between them prior to beginning
test comparisons.
13.1.4 If comparisons are made be-
tween laboratories on a single fabric con-
taining a low level of free formaldehyde
content, the critical differences in the col-
umn, single level, in Table II should be
used.
13.1.5 The number of determinations
per laboratory average also determines
the critical difference.
13.2 Bias.
13.2.1 The formaldehyde release of a
fabric can be defined only in terms of a
test method. There is no independent
method for determining the true value.
As a means of estimating free formalde-
hyde content from a fabric under the con-
ditions of AATCC TM206, the method
has no known bias.
13.2.2 AATCC TM206 generally is ac-
cepted by the textile and apparel indus-
tries as a referee method.
14. Notes
14.1 Available from AATCC, P.O. Box
12215, Research Triangle Park NC 27709; tel:
+1.919.549.8141; fax: +1.919.549.8933; or-
dering@aatcc.org; www.aatcc.org.
14.2 Formaldehyde is a component of, or
precursor to, many fabric finishes. As part of
the application the finish is cured, which may
result in self-crosslinking of the finish and/or
crosslinking of the finish with the fabric. In-
complete crosslinking, or hydrolysis in later
storage, can result in the presence of hydro-
lyzed formaldehyde on the fabric. This test is
to determine the amount of free and hydro-
lyzed formaldehyde. Warm moist conditions
can (further) hydrolyze cross-linked finishes
and release more formaldehyde. AATCC
TM112 determines free and hydrolyzed form-
aldehyde and additional formaldehyde as gen-
erated under more severe conditions than this
test method. The appropriate test should be
chosen based on that distinction.
14.3 Available from Publications Office,
ACGIH, Kemper Woods Center, 1330
Kemper Meadow Dr., Cincinnati OH 45240;
tel: 513-742-2020; www.acgih.org.
14.4 The ratio of reagent to sample solu-
tions can be adjusted, within limits, to suit the
individual absorbance range and optical path
length of the sampling tubes or cuvettes of the
particular photometric instrument being used.
For example, although 5-mL reagent to 5-mL
sample solution has been found convenient for
several types of instruments, other 1:1 ratios,
such as a ratio of 2-mL reagent to 2-mL sam-
ple may be more suitable for others. The same
ratio should be used with the standards as with
the sample. The use of spectrophotometer
tubes directly for color developments avoids
the transfer step of test tubes to spectropho-
tometer cells, and may save considerable time
when many determinations are to be made.
Repipettes or similar devices can be used for
reagent dispensing, and disposable tip auto-
matic pipettes can be used for preparing the
sample solutions.
14.5 J. Frederick Walker, Formaldehyde,
3rd Ed. Reinhold Publication Co., New
York, 1964, p486. An alternate reference is the
Analytical Methods for a Textile Laboratory,
Third Edition, 1984, edited by J. William
Weaver (see 14.1).
14.6 It is important that the fabric be totally
submerged in the water during the extraction
process. If necessary, use a non-formaldehyde
containing surfactant. A concentration of
0.2% surfactant is recommended.
14.7 If extracted solutions are colored in
flask, refer to publication by Dilip Pasad “Op-
timization of the AATCC Sealed Jar and
HPLC Methods for Measurement of Low
Levels of Formaldehyde,” AATCC Textile
Chemist and Colorist, June 1989, Volume 21,
No 6 (see 14.1).
14.8 If the extracted solutions contain par-
ticulate matter, the solutions should be centri-
fuged or filtered to remove contaminant.
14.9 The procedure in Section 10 has been
set up to cover the range from about 0 µg/g on
the weight of the fabric to about 500 µg/g. In
fabrics containing hydrolyzed formaldehyde
in the range exceeding 1.0 Absorbance unit, it
is recommended that a ratio of 10-mL Nash
reagent to 1-mL sample be used. If this is
done, it is necessary to prepare an additional
calibration chart with 10:1 ratios of standard
solutions to Nash reagent by diluting 1, 3, 5,
10, 15 and 20 µg/mL, respectively, of the ap-
proximately 1500 µg/mL standardized stock
solution of formaldehyde to the mark with
deionized water in 500-mL volumetric flasks.
Formaldehyde solutions containing approxi-
mately 3, 9, 15, 30, 45 and 60 µg/mL respec-
tively will be obtained (see 8.3).
15. History
15.1 Revised in 2020 to update multiple
sections for clarity.
15.2 Reaffirmed 2017; editorially revised
2018, 2020 (with title change).
15.3 Developed in 2016 by AATCC Com-
mittee RA45.
Table I—Components of Variance as
Standard Deviations, Expressed in
Percentage Points
Component Variance Fabric 1
Laboratory 2.4
Operator 1.1
Specimen 2.2
Table II—Critical Differences—95.0% Confidence, Expressed in Percentage Points
Observations in Avg (N) Single Operator Within Laboratory Between Laboratory
1 13.3 6.8 9.6
2 6.7 5.3 8.6
3 4.4 4.7 8.2
4 3.3 4.3 8.0
5 2.7 4.1 7.9
6 2.2 3.9 7.8
Note: Critical differences were calculated using z = 1.960.
Table III—Confidence Limits—95.0% Confidence, Expressed in Percentage Points
Observations in Avg (N) Single Operator Within Laboratory Between Laboratory
1 9.4 4.8 6.8
2 4.7 3.7 6.1
3 3.1 3.3 5.8
4 2.4 3.0 5.7
5 1.9 2.9 5.6
6 1.6 2.8 5.5
Note: Confidence limits were calculated using z = 1.960.
Copyright The American Association of Textile Chemists and Colorists
Provided by Accuris under license with AATCC
Licensee=Underwriters Laboratories - Ho Chi Ming City, Vie/5909636157, User=Le,
Not for Resale, 11/23/2023 20:10:19 MST
No reproduction or networking permitted without license from Accuris
--``,`,,,``,,```,`,,,,,,`````,-`-`,,`,,`,`,,`---

标签: #试验方法

摘要:

本文详细介绍AATCC TM206-2020标准,即《游离甲醛和水解甲醛的试验方法:水萃取》的完整技术内容。该标准由美国纺织化学师与印染师协会(AATCC)发布,专门用于测定纺织品中游离甲醛及经水解产生的甲醛含量。测试通过将样品在水中进行萃取,采用特定化学方法分析萃取液中的甲醛浓度。本方法适用于各类纺织材料,是纺织品出口贸易、质量检测及环保合规中重要的甲醛限量检测依据。文章涵盖适用范围、试验原理、试剂与仪器、操作步骤、结果计算及精密度要求,帮助实验室人员、质量控制工程师及标准合规管理者快速掌握该

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