direction and lay it on top of the first ply to minimize weight variations.
7.3.3 Follow with a 10-mil (0.25-mm) surfacing mat as in
7.3.1.
7.3.4 Remove the air by rolling over the surface with a
serrated metal or plastic roller. Take care not to expel enough
resin to raise the glass content above the permissible maxi-
mum. The laminate is considered within the range of allowable
levels of resin and glass if the thickness of the laminate is
within 0.120 and 0.140 in. (3.05 and 3.56 mm), as described in
7.2.2.
7.3.5 After the lay-up is completed, cover the laminate with
a plastic release film to prevent air inhibition or to provide a
uniform smooth glossy surface, or both. Carefully smooth
down to remove entrapped air.
NOTE 5—It is acceptable to use any convenient method for the
application of the release film. Regardless of how it is applied, it is critical
that any entrapped air between the film and the laminate be entirely
removed. One method of application is done by previously wrapping the
film around a metal rod. Starting at one edge of the laminate, slowly unroll
the film from the rod, keeping a bead of resin ahead of the rod as you cross
the laminate. Any entrapped air remaining can be removed by rubbing a
tongue depressor across the release film surface. Carefully pull the film
taut and fasten at the edges to prevent wrinkling of the film. Placing stops
(neoprene has been found to be suitable) around the edges of the laminate
and passing a heavy metal roller over the laminate helps to insure uniform
controlled thickness.
7.3.6 Cure as recommended by the resin manufacturer. The
cure schedule shall be reported.
7.3.7 Trim edges as required.
7.4 Record of Standard Laminate Construction—Record the
properties of the standard laminate as follows:
7.4.1 Hardness—Determine Barcol hardness on the strip as
described in 7.2.4 in accordance with Test Method D2583.
7.4.2 Laminate Conditions—Visually examine the laminate.
The laminate shall meet Acceptance Level I of Table 1 of
Practice D2563.
7.4.3 If the laminate meets the requirements of this
specification, retain the laminate sections for preparation of test
specimens.
NOTE 6—The major criteria for accepting a laminate is thickness and
not glass content. If glass content is desired, cut eight 1 by 1 in. specimens
from the center of the laminate and test in accordance with Test Method
D2584.
7.5 Individual Test Specimens:
7.5.1 Specimens for immersion in test solutions shall be
approximately 4 by 5 in. (101.6 by 127 mm), cut from the
standard laminate.
7.5.2 Identity of specimens shall be maintained by suitable
means.
7.5.3 Cut edges and drilled holes, if used for suspension,
shall be sanded smooth and coated with paraffinated resin.
7.5.4 The number of specimens required is dependent on the
number of test solutions to be employed, the number of
different temperatures at which testing is performed, and the
number of test intervals. In addition, at least two 4 by 5 in.
(101.6 by 127 mm) specimens shall be available for test (see
8.4) following the curing period, prior to immersion.
8. Procedure
8.1 Measurement of Specimens—Immediately following the
curing period, measure the thickness of the specimens to the
nearest 0.001 in. (0.025 mm) at the geometric center of each of
the intended 1 by 3 in. (25.4 by 76.2 mm) specimens that will
be cut for flexural tests after the completed exposures. Measure
the weight of the specimens to the nearest 0.01 g. These
thickness and weight measurements shall also be used for
comparison against thickness and weight measurements after
the completed exposures.
8.2 Exposure—Following the curing period, as specified in
7.3.6, prior to immersion, record a brief description of the color
and surface appearance of the coupons and the color and the
clarity of the test solution. The total number of coupons per
container is not limited except by the ability of the container to
hold the coupons without touching each other or the container.
The coupons must always be completely immersed. Coupons
shall be vertical, parallel, and spaced a minimum of 0.25 in.
(6.35 mm) apart. There shall be a minimum of 0.50 in. (12.7
mm) between coupon edges and the container or the liquid
surface. Place the closed container in a constant temperature
oven adjusted to the required temperature or in a suitably
adjusted liquid bath. Examine the coupons after 30, 90, 180
days, and one year of immersion or other time intervals as
required to determine the rate of attack.
8.2.1 Discard the test solution and replace it with fresh
solution as often as necessary to maintain original composition
and concentration. As a minimum, solutions known to be stable
need to be replaced at the end of each test period.
8.3 Cleaning and Examination After Exposure—Clean the
coupon and dry by blotting with a paper towel. Cold tap water
is normally used for specimen cleaning. If other cleaning
agents are used, verify that they do not attack the resin being
tested.
8.3.1 Note any indication of surface attack on a coupon, any
discoloration of the test solution, and the formation of any
sediment.
8.3.2 After final blotting, immediately measure the coupon
thickness to the nearest 0.001 in. (0.025 mm) in the geometric
center of each intended 1 by 3 in. (25 by 76.2 mm) specimen.
Measure the coupon to the nearest 0.01g. The Barcol hardness
can then be checked, taking an average of ten readings on each
coupon, a minimum of 0.50 in. (12.7 mm) from the edge.
8.3.3 After washing and measuring thickness, weight, and
Barcol hardness, place the coupons in an air-tight polyethylene
bag for conditioning or shipping as described in 8.4.1.
8.4 Flexural Testing—Determine the flexural strength and
modulus for: (1) two sets of three specimens immediately
following the curing period, and (2) one set of three specimens
after each inspection, for each solution, and each test tempera-
ture. Calculation of flexural strength and modulus after expo-
sure shall use the coupon thickness determined at the time of
flexural testing as measured in 8.3.2. The two pretested sets
shall be taken from the center of the laminate as described in
7.2.1. The flexural strengths for these two sets shall be
averaged together for use in calculating the retained flexural
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