MIL-HDBK-896B-2025 美国国防部制造业管理项目指南

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MIL-HDBK-896B

18 September 2025

SUPERSEDING

MIL-HDBK-896A

25 August 2016

DEPARTMENT OF DEFENSE

HANDBOOK

MANUFACTURING MANAGEMENT

PROGRAM GUIDE

This handbook is for guidance only. Do not cite this document as a requirement.

AMSC: N/A AREA: SESS

NOT MEASUREMENT

SENSITIVE

DISTRIBUTION STATEMENT A. Approved for public release. Distribution is unlimited.

MIL-HDBK-896B

FOREWORD

1. This handbook is approved for use by all Departments and Agencies of the Department of

Defense (DoD). The purpose of this handbook is to promote the timely development,

production, modification, fielding, and sustainment of affordable and capable DoD systems

by addressing manufacturing risks and issues throughout the program acquisition cycle. It is

based upon practices developed by multiple, joint government/industry teams and the

SAE G-23 Manufacturing Management Committee, which developed and published

SAE AS6500, “Manufacturing Management Program.”

2. This handbook provides detailed guidance to DoD personnel for the application of SAE

AS6500, Manufacturing Management Program, as well as guidance on implementing it in

DoD contracts.

3. Comments, suggestions, or questions regarding this document should be addressed to

ENGINEERING.STANDARDS@US.AF.MIL. Since contact information can change, the

currency of this address can be verified by using the ASSIST Online database at

https://assist.dla.mil.

MIL-HDBK-896B

iii

CONTENTS

1 Scope ............................................................................................................................ 1

1.1 Scope .......................................................................................................................... 1

1.2 Purpose ....................................................................................................................... 1

1.3 Statement of the problem ............................................................................................. 1

1.3.1 Symptoms ................................................................................................................ 1

1.3.2 Root causes.............................................................................................................. 2

1.4 Success criteria ........................................................................................................... 3

1.5 Benefits ........................................................................................................................ 4

2 Applicable Documents ................................................................................................. 5

2.1 General ........................................................................................................................ 5

2.2 Government documents ............................................................................................... 5

2.2.1 Specifications, standards, and handbooks ................................................................ 5

2.2.2 Other Government documents, drawings, and publications. ..................................... 5

2.3 Non-Government documents ....................................................................................... 6

3 Definitions ..................................................................................................................... 7

4 Manufacturing Management Program Fundamentals ................................................ 7

4.1 The Benefits of an effective MM Program .................................................................... 7

4.2 Manufacturing Management as part of the Systems Engineering Process ................... 7

4.3 MM Program Requirements vs Manufacturing Readiness Level Threads .................... 8

4.4 Acquisition Strategy Considerations ............................................................................. 9

4.4.1 Funding implications ................................................................................................. 9

4.4.2 Request for Proposal Considerations.......................................................................11

4.4.3 Contract considerations ...........................................................................................15

5 Requirements ............................................................................................................... 16

5.1 Manufacturing management system ...........................................................................16

5.1.1 Guidance .................................................................................................................16

5.1.2 Lessons Learned .....................................................................................................16

5.2 Design analysis for manufacturing ..............................................................................16

5.2.1 Producibility analysis ...............................................................................................16

5.2.2 Key and Critical Characteristics ...............................................................................19

5.2.3 Process Failure Mode and Effects Analysis .............................................................24

5.3 Manufacturing Risk Identification ................................................................................28

5.3.1 Manufacturing Feasibility Assessments ...................................................................28

5.3.2 Manufacturing Readiness Level Assessments .........................................................29

5.3.3 Production Readiness Reviews (PRRs) ...................................................................31

5.4 Manufacturing planning ...............................................................................................31

5.4.1 Manufacturing Plan ..................................................................................................32

5.4.2 Materials Management ............................................................................................32

5.4.3 Manufacturing technology development ...................................................................36

5.4.4 Cost .........................................................................................................................38

5.4.5 Manufacturing Modeling and Simulation ..................................................................39

5.4.6 Manufacturing System Verification ...........................................................................42

5.4.7 Manufacturing Workforce .........................................................................................43

5.4.8 Tooling/test equipment/facilities ...............................................................................44

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标签： #管 #制造

摘要：

MIL-HDBK-896B-2025 是美国国防部发布的最新版制造业管理项目指南，旨在为国防承包商及相关制造企业提供系统化的项目管理框架与最佳实践。该标准涵盖了从项目规划、资源配置、生产控制到质量保障与供应链协同的全流程管理要求，特别强调在复杂国防装备制造中的成本控制、进度管理与风险规避。通过遵循该指南，组织能够提升制造效率、确保产品符合军事规格，并满足国防采购法规的合规性要求。本版本更新了2025年的最新技术与管理标准，适用于从事武器系统、电子设备及关键零部件生产的制造项目经理、质量工程师与采

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