MIL-DTL-3885J-2025 电气电缆组件和电线组件

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Comments, suggestions, or questions on this document should be addressed to Defense Logistics

Agency Aviation VEB, 6090 Strathmore Road, Richmond, VA 23237, or e-mailed to

STDZNMGT@dla.mil. Since contact information can change, you may want to verify the

currency of this address information using the ASSIST Online database at https://assist.dla.mil/.

AMSC N/A FSC 5995

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited

INCH-POUND

MIL-DTL-3885J

31 October 2025

SUPERSEDING

MIL-DTL-3885H

w/AMENDMENT 1

23 November 2020

DETAIL SPECIFICATION

CABLE ASSEMBLIES AND CORD ASSEMBLIES, ELECTRICAL

This specification is approved for use by all Departments and Agencies of the

Department of Defense.

1. SCOPE

1.1 Scope. This specification covers the minimum requirements, unless otherwise

specified, for electrical cable and cord assemblies for use in communication equipment [referred

to as cable assemblies (see 6.5.1)], except for radio frequency coaxial cable assemblies and fiber

optic cable assemblies.

2. APPLICABLE DOCUMENTS

2.1 General. The documents listed in this section are specified in sections 3 and 4 of this

specification. This section does not include documents cited in other sections of this specification or

recommended for additional information or as examples. While every effort has been made to

ensure the completeness of this list, document users are cautioned that they must meet all specified

requirements of documents cited in sections 3 and 4 of this specification, whether or not they are

listed.

2.2 Government documents.

2.2.1 Specifications, standards, and handbook. The following specifications, standards,

and handbook form a part of this document to the extent specified herein. Unless otherwise

specified, the issues of these documents are those cited in the solicitation or contract.

MIL-DTL-3885J

FEDERAL STANDARDS

FED-STD-228 - Test Methods for Cables and Wire, Insulated

FED-STD-601 - Rubber: Sampling and Testing

COMMERCIAL ITEM DESCRIPTION

A-A-59991 - Thread and Twine, Mildew Resistant or Water

Repellent Treated

DEPARTMENT OF DEFENSE SPECIFICATIONS

MIL-DTL-15024/8 - Plate, Tags and Bands, Band Identification, Cable

Assembly, Type K2, Heat Shrinkable Tubing

MIL-M-24041 - Molding and Potting Compound, Chemically Cured,

Polyurethane

DEPARTMENT OF DEFENSE STANDARDS

MIL-STD-202-106 - Method 106, Moisture Resistance

MIL-STD-202-107 - Method 107, Thermal Shock

MIL-STD-202-201 - Method 201, Vibration

MIL-STD-202-301 - Method 301, Dielectric Withstanding Voltage

MIL-STD-202-302 - Method 302, Insulation Resistance

MIL-STD-252 - Classification of Visual and Mechanical Defects for

Equipment, Electronic, Wired, and Other Devices

MIL-STD-1916 - DOD Preferred Methods for Acceptance of Product

MIL-STD-13231 - Marking of Electronic Items

DEPARTMENT OF DEFENSE HANDBOOK

MIL-HDBK-454 - General Guidelines for Electronic Equipment

(Copies of these documents are available online at https://quicksearch.dla.mil/.)

2.3 Non-Government publications. The following documents form a part of this document

to the extent specified herein. Unless otherwise specified, the issues of these documents are those

cited in the solicitation or contract.

AMERICAN SOCIETY FOR QUALITY (ASQ)

ASQ H1607 - Zero Acceptance Number Sampling Plans

(Copies of this document are available online at https://asq.org/.)

MIL-DTL-3885J

SAE INTERNATIONAL

SAE AS5942 - Marking of Electrical Insulating Materials

SAE AS23053/5 - Insulation Sleeving, Electrical, Heat Shrinkable,

Polyolefin, Flexible, Crosslinked

(Copies of these documents are available online at https://www.sae.org/.)

UNIFIED ABRASIVES MANUFACTURERS' ASSOCIATION (UAMA)

UAMA B74.18 - Grading of Certain Abrasive Grain on Coated

Abrasive Products

(Copies of these documents are available online at https://uama.org/.)

2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of

a conflict between the text of this document and the references cited herein, the text of this

document takes precedence. Nothing in this document, however, supersedes applicable laws and

regulations unless a specific exemption has been obtained.

3. REQUIREMENTS

3.1 Detail requirements. The individual cable assemblies shall comply with all the

requirements specified herein as well as those cited on the applicable detail specification,

specification sheet, or drawing (see 6.2). In the event of a conflict between the requirements of

this specification and other requirements of the applicable device specification, the precedence in

which requirements shall govern, in descending order, is as follows:

a. Applicable device specification (detail specification or drawing).

b. This specification.

c. Specifications, standards, and other documents referenced in section 2.

3.2 First article. When specified (see 6.2), a sample shall be subjected to first article

inspection in accordance with 4.2. First article inspection shall consist of all tests specified

herein, and shall include materials inspection (see 4.2.1). Tests for insulation resistance and

dielectric-withstanding voltage shall be performed manually and the insulation resistance readings

shall be recorded (see 4.4.2 and 4.4.3).

3.3 Material. The material shall be specified in the applicable specification or drawing.

However, when a definite material is not specified, a material shall be used which will enable the

cable assembly to meet the performance requirements of this specification and shall be submitted

to the contracting officer for approval. Acceptance or approval of any constituent material shall

not be construed as a guarantee of the acceptance of the finished product (see 4.2.1).

3.3.1 Polyurethane. Molded polyurethane shall conform to MIL-M-24041 or shall meet

material reversion test requirements (see 3.9.11).

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标签： #电气

摘要：

本文档详细介绍 MIL-DTL-3885J-2025 标准，该标准为美国国防部发布的电气电缆组件和电线组件技术规范，涵盖高可靠性环境下电缆与电线组件的设计、材料、性能测试及质量控制要求。适用于军事、航空航天及工业领域的电气连接系统，确保组件在极端温度、振动及电磁干扰下的安全与耐久性。该版本对2025年更新内容进行了说明，包括新增的绝缘材料等级、改进的屏蔽性能测试方法及更严格的环保合规条款。通过遵循该标准，制造商可提升产品在严苛任务场景中的可靠性，并满足军用采购合同的合规性验证需求。

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