沙特阿美公司工艺流程规范 SAEP-1101-2020 焊工技能评定试验补充

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Previous Issue:  21 March 2017  Next Revision:  21 March 2022 
Contact: (lodhizf)    Page 1 of 50 
©Saudi Aramco 2020. All rights reserved. 
 
Saudi Aramco: Company General Use 
 
Engineering Procedure 
SAEP-1101 23 February 2020 
Test Supplements for Welder Performance Qualification 
Document Responsibility:  Inspection Engineering Standards Committee 
 
  Content 
 1  Scope ................................................................ 2 
2  References ........................................................ 2 
3  Instructions ........................................................ 2 
4  Restrictions ....................................................... 4 
5  Testing and Inspection Requirements ............... 8 
6  Qualification Limits ............................................ 8 
7  Qualified Filler Metal Designations  
and Backing Requirements ............................... 8 
8  Thickness for Weld Metal Qualified ................... 8 
9  Welding Test Supplements ............................... 8 
Appendix A - Welding Test Supplements .............. 12 
Revision History ..................................................... 50

Document Responsibility: Inspection Engineering Standards Committee SAEP-1101

Issue Date: 23 February 2020

Next Planned Update: 21 March 2022 Test Supplements for Welder Performance Qualification

Saudi Aramco: Company General Use

1 Scope

This engineering procedure shall govern the testing of Saudi Aramco or contract

welders for different combinations of welding processes, materials and techniques.

This document replaces the previous welding test supplements issued individually for

various applications.

2 References

The requirements contained in the following documents apply to the extent specified in

this procedure.

2.1 Saudi Aramco Documents

Saudi Aramco Engineering Procedures

SAEP-321 Performance Qualification Testing and Certification of Saudi

Aramco Welders

SAEP-322 Performance Qualification Testing and Certification of Saudi

Aramco Brazers

2.2 Industry Codes and Standards

American Petroleum Institute

API 1104 Welding of Pipelines and Related Facilities

American Society of Mechanical Engineers

ASME B31.3 Process Piping

ASME SEC IX Qualification Standard for Welding and Brazing Procedures,

Welders, Brazers, and Welding and Brazing Operators

American Welding Society, Inc.

AWS D3.6 Specification for Underwater Welding

3 Instructions

3.1 Application

Welders test criteria have been grouped into welding supplements as per the Welding

process, technique, and materials involved. These supplements have unique identification

numbers. The respective coverage description and applications is listed in Table 1.

The completed test supplements are provided in Appendix A.

Document Responsibility: Inspection Engineering Standards Committee SAEP-1101

Issue Date: 23 February 2020

Next Planned Update: 21 March 2022 Test Supplements for Welder Performance Qualification

Saudi Aramco: Company General Use

Table 1 - Supplement Coverage and Application

Test

Suppl.

No.

Coverage Description

Application

Pre-

Qualification

Required

Restrictions

(Reference

Paragraph)

Piping

Pipeline

Vessels

Tanks

Structure

Dissimilar

metals

S01

SMAW, Carbon Steel Pipes,

Vertical Up

4.1

S02

SMAW, Carbon Steel Pipes,

Vertical Down

4.2

S03

SMAW, Stainless Steel Pipes,

Vertical Up (With Backing)

4.3

S04

SMAW, Stainless Steel and

Nickel Alloy Pipes, Vertical Up

(With Backing)

S03, S05

4.4

S05

SMAW, Nickel Alloy Pipes,

Vertical Up (With Backing)

4.5

S06

GTAW, Aluminum & Al-Alloy

pipes, Vertical Up (With Backing)

4.6

S07

GTAW, Stainless Steel Pipes,

Vertical Up

S03

4.7

S08

GTAW, Nickel Alloy Pipes,

Vertical Up

S05

4.8

S09

GTAW, Aluminum & Al-Alloy

pipes, Vertical Up

S07

S10

SAW, Carbon & Low Alloy Steel

Pipes, (With Backing)

S11

SAW, for Corrosion resistant

weld overlay over Carbon Steel

S12

SMAW, Small Bore carbon

Steel Pipe. Vertical Up

S01

4.9

S13

FCAW, Carbon Steel Pipe

(Offshore Structural), Vertical Up

S01

4.10

S14

SMAW, Carbon Steel Plates,

Vertical Up

4.11

S15

SMAW, Lap welding of SS strip

over CS and Low Alloy Steel

metal, Vertical Down

S01 and S03

or S04

4.12

S16

SMAW, Lap welding of Ni based

Alloys (Alloy 400) on CS and

Low Alloy Steel base, Vertical

Down

S01 and S04

or S05

4.13

S17

SMAW, Underwater (wet)

welding of Carbon Steel,

Vertical Down

S02 and Wet

Welding per

AWS D3.6

4.14

S25

Brazing of Copper and Copper

Alloy Tubes, Manual torch, Flat

Flow, Vertical Upflow

4.15

* Also applicable to Corrosion Resistant Weld Metal Overlay (CRWMO)

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标签： #评定试验 #流程规范 #沙特

摘要：

本文档详细介绍了沙特阿美公司发布的工艺流程规范 SAEP-1101-2020 版本中关于焊工技能评定试验的补充要求，旨在为从事油气、石化及海洋工程领域的焊接人员提供权威的评定标准与操作指南。该规范在原有基础上增加了针对特殊材料、厚壁工件及特定施工环境下的附加试验项目，明确了焊工在进入沙特阿美项目前必须通过的补充技能测试流程，包括试件制备、焊接参数控制、无损检测及结果判定准则。通过遵循本补充规范，企业可有效提升焊接质量管控水平，确保焊工资质符合沙特阿美严格的安全与性能标准，从而减少项目返工风险与事

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