4. Significance and Use
4.1 This test environment is believed to give an accelerated
ranking of the relative or absolute degree of stress-corrosion
cracking susceptibility for different brasses. It has been found
to correlate well with the corresponding service ranking in
environments that cause stress-corrosion cracking which is
thought to be due to the combined presence of traces of
moisture and ammonia vapor. The extent to which the accel-
erated ranking correlates with the ranking obtained after
long-term exposure to environments containing corrodents
other than ammonia is not at present known. Examples of such
environments may be severe marine atmospheres (Cl
−
), severe
industrial atmospheres (predominantly SO
2
), and super-heated
ammonia-free steam.
4.2 It is not possible at present to specify any particular time
to failure (defined on the basis of any particular failure criteria)
in pH 7.2 Mattsson’s solution that corresponds to a distinction
between acceptable and unacceptable stress-corrosion behavior
in brass alloys. Such particular correlations must be determined
individually.
4.3 Mattsson’s solution of pH 7.2 may also cause stress
independent general and intergranular corrosion of brasses to
some extent. This leads to the possibility of confusing stress-
corrosion failures with mechanical failures induced by
corrosion-reduced net cross sections. This danger is particu-
larly great with small cross section specimens, high applied
stress levels, long exposure periods and stress-corrosion resis-
tant alloys. Careful metallographic examination is recom-
mended for correct diagnosis of the cause of failure.
Alternatively, unstressed control specimens may be exposed to
evaluate the extent to which stress independent corrosion
degrades mechanical properties.
5. Apparatus
5.1 Any suitable inert container may be used to hold the test
solution and test specimens during exposure. Glass or plastic is
highly recommended. The container should be fitted with a
removable top to reduce evaporation during test, thus prevent-
ing dust and other particulate matter from entering the
environment, and facilitating periodic inspection of the speci-
mens. The top should not, however, be airtight, but instead
should permit reasonably free access of laboratory air to the
surface of the environment. The container and top should not
be transparent and should be fully opaque to light.
5.2 Specimen Holders should be designed to insulate elec-
trically the test specimens from each other and from any other
bare metal. They should also be completely inert to the test
environment so that leaching of soluble components or direct
reaction with the test environment will not interfere with the
test. The shape and form of the specimen holders and supports
should be such that they do not interfere with free access to the
test environment to the test specimen and its stressed surfaces.
6. Reagents and Materials
6.1 Reagent grade copper sulfate crystals (CuSO
4
·5H
2
O),
ammonium sulfate crystals ((NH
4
)
2
SO
4
), and concentrated
ammonium hydroxide solution (NH
4
OH) (28 % to 30 % NH
3
assayed and 0.90 sp gr) conforming to the specifications of the
Committee on Analytical Reagents of the American Chemical
Society shall be used.
4
6.2 Purity of Water—Reagent water Type IV (Specification
D1193) shall be used to prepare the test solution.
7. Test Solution
7.1 The concentration of the test solution shall be 0.05
g-atom/L with respect to Cu
++
and 1.0 g-mol/L with respect to
NH
4
+
. The pH of the test solution shall be 7.2 + 0.3, −0.1 pH.
7.2 The test solution shall be prepared by completely
dissolving 590.0 g 61.0 g of (NH
4
)
2
SO
4
in 4 L of water and
by completely dissolving 125.0 g 60.5 g of CuSO
4
·5H
2
O in
1 L of water. These two solutions should then be thoroughly
mixed and 71.0 mL 60.2 mL of NH
4
OH solution added,
preferably with a buret. Finally, the whole should be diluted to
10.0 L 60.1 L and allowed to age for 48 h to 96 h in the test
container prior to use. It is not recommended that the solution
be stored for extended periods or used without the specified
aging. Smaller or larger volumes of solution can be prepared
using lesser amounts of reagents in the same proportions.
7.3 After aging, the pH of the test solution should be
measured. If outside the range specified above, the pH may be
adjusted to within the range 7.1 to 7.5 by the addition of fresh
pH 4 or pH 10 Mattsson’s solution. Addition of NH
4
OH or
H
2
SO
4
to adjust pH is not recommended since the concentra-
tion of the various soluble ions can be considerably altered.
7.4 Temperature control of the test solution is not recom-
mended. Instead, the room air temperature should be controlled
at 21 °C 63 °C and the test solution allowed to reach its
equilibrium temperature with the air. No room air relative
humidity control is recommended and temperature recording is
not mandatory.
7.5 The volume of test solution used should be sufficiently
large to avoid any appreciable change in corrosivity due to
either exhaustion of corrosive constituents or accumulation of
corrosion products. An arbitrary minimum ratio between the
volume of test solution and the exposed specimen surface area
of 3 L/dm
2
(30 mL/cm
2
) is recommended.
7.6 The test solution should be changed after every 7 days
of specimen exposure time by transferring the test specimens to
a new batch of 48 h aged test solution. Evaporation losses
should be replenished with reagent water Type IV (Specifica-
tion D1193) as frequently as deemed necessary. As far as
possible, the air above the solution should be static to minimize
water and ammonia evaporation. Forced ventilation should be
avoided. It has not been found necessary to check or adjust the
pH of the test solution during test after the initial 48 h aging
period.
4
ACS Reagent Chemicals, Specifications and Procedures for Reagents and
Standard-Grade Reference Materials, American Chemical Society, Washington,
DC. For suggestions on the testing of reagents not listed by the American Chemical
Society, see Analar Standards for Laboratory Chemicals, BDH Ltd., Poole, Dorset,
U.K., and the United States Pharmacopeia and National Formulary, U.S. Pharma-
copeial Convention, Inc. (USPC), Rockville, MD.
G37 − 98 (2025)
2