ASTM C1847 - 21

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Designation: C1847 −21
Standard Specification for
Direct Buried Pre-Insulated and Jacketed Polyurethane
Bonded Low Temperature Hot Water Piping Systems
1
This standard is issued under the fixed designation C1847; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers direct buried underground
pre-insulated, hot water piping systems with an upper tempera-
ture limit of 250 °F (121 °C) used to convey pressurized fluids
for district heating. In the pre-insulated pipe industry and in
this standard, this temperature range is called “low temperature
hot water”.
1.2 This specification shall not be used for low-pressure
steam systems, steam trap discharge or pressurized condensate
systems, since there is a high risk of exceeding the upper
temperature limits. Pumped condensate return lines that are
vented to atmosphere are considered to be low temperature hot
water and are acceptable for this application.
1.3 This specification covers only piping systems insulated
and jacketed with bonded polyurethane (PUR) rigid foam. A
piping system consists of both straight sections of pre-insulated
piping as well as pre-insulated fittings and field closures of the
insulation system, and all materials required to ensure a water
tight insulation system which will preclude water from entering
the insulation from the surrounding soil. This specification
does not encompass insulating or jacketing materials, or
insulation methods, which do not produce factory, pre-
fabricated, insulated and jacketed units for assembly at the field
site.
1.4 The insulated piping systems covered by this specifica-
tion do not possess an air gap between the carrier pipe and the
insulation nor between the insulation and jacket. For straight
pipe sections of the piping systems covered by this
specification, these three components are bonded together.
1.5 The carrier piping that is part of the insulated piping
system covered by this specification shall be designed,
fabricated, and tested to the requirements of ANSI/ASME
B31.1 (Power Piping).
1.6 The values stated in inch-pound units are to be regarded
as the standard. The values given in parentheses are mathemati-
cal conversions to SI units that are provided for information
only and are not considered to be the standard.
1.7 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accor-
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
2
A53/A53M Specification for Pipe, Steel, Black and Hot-
Dipped, Zinc-Coated, Welded and Seamless
A105/A105M Specification for Carbon Steel Forgings for
Piping Applications
A106/A106M Specification for Seamless Carbon Steel Pipe
for High-Temperature Service
A234/A234M Specification for Piping Fittings of Wrought
Carbon Steel and Alloy Steel for Moderate and High
Temperature Service
A312/A312M Specification for Seamless, Welded, and
Heavily Cold Worked Austenitic Stainless Steel Pipes
A403/A403M Specification for Wrought Austenitic Stainless
Steel Piping Fittings
B88 Specification for Seamless Copper Water Tube
C168 Terminology Relating to Thermal Insulation
C335 Test Method for Steady-State Heat Transfer Properties
of Pipe Insulation
C518 Test Method for Steady-State Thermal Transmission
Properties by Means of the Heat Flow Meter Apparatus
C1409 Guide for Measuring and Estimating Quantities of
Insulated Piping and Components
1
This specification is under the jurisdiction of ASTM Committee C16 on
Thermal Insulation and is the direct responsibility of Subcommittee C16.40 on
Insulation Systems.
Current edition approved May 1, 2021. Published June 2021. DOI: 10.1520/
C1847-21.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1
D883 Terminology Relating to Plastics
D1621 Test Method for Compressive Properties of Rigid
Cellular Plastics
D1622 Test Method for Apparent Density of Rigid Cellular
Plastics
D2126 Test Method for Response of Rigid Cellular Plastics
to Thermal and Humid Aging
D2310 Classification for Machine-Made “Fiberglass”
(Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
(Withdrawn 2017)
3
D2996 Specification for Filament-Wound “Fiberglass”
(Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
D3350 Specification for Polyethylene Plastics Pipe and Fit-
tings Materials
D6226 Test Method for Open Cell Content of Rigid Cellular
Plastics
D7091 Practice for Nondestructive Measurement of Dry
Film Thickness of Nonmagnetic Coatings Applied to
Ferrous Metals and Nonmagnetic, Nonconductive Coat-
ings Applied to Non-Ferrous Metals
2.2 ANSI/ASME Standards:
4
B16.9 Butt Welded Fittings
B16.11 Forged Fittings, Socket Welding and Threaded
B16.22 Wrought Copper Fittings
B31.1 Power Piping
2.3 SSPC/NACE Standards:
5
SP-10 (NACE-2) Near-White Blast Cleaning
NACE-RP-0394 Application, Performance and Quality
Control of Plant Applied Fusion Bonded Epoxy External
Pipe Coating
3. Terminology
3.1 For descriptions of terms used in this specification, refer
to Terminologies C168 and D883.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 bonded, v—a pre-insulated pipe insulation system
where the insulation is sufficiently adhered to both the carrier
pipe and jacket such that the system passes the testing for
adhesive/bond strength required in Table 1.
3.2.2 carrier pipe and fitting coating, n—a tightly adhered
layer of material that provides anti-corrosive protection to the
external surface of the carrier pipe material.
3.2.3 carrier pipe and fittings, n—hollow tubular products
capable of handling the pressures, temperatures, velocities, and
damaging effects (corrosion, erosion, etc.) of the fluid being
transported by the thermal distribution system.
3.2.4 centering device, n—a method or appliance used to
assure the concentricity of the carrier pipe and fittings, thermal
insulation, and insulation jacket.
3.2.5 insulation jacket, n—a casing or jacket of protective
material applied around the thermal insulation under controlled
3
The last approved version of this historical standard is referenced on
www.astm.org.
4
Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
4th Floor, New York, NY 10036, http://www.ansi.org.
5
Available from NACE International (NACE), 15835 Park Ten Pl., Houston, TX
77084, http://www.nace.org.
TABLE 1
Property Value
Density, minimum lb./ft
3
(kg/m
3
)2.5 (40)
Compressive resistance at 10% deformation or yield, whichever
occurs first, parallel to rise, minimum lb./in
2
(kPa)
40 (276)
Initial apparent thermal conductivity by Test Method C518 at a mean
temperature of 75 °F (24 °C), BTU-in/hr-ft
2
-°F (W/m-K)
A
Maximum aged apparent thermal conductivity, by Test Method C335
or ISO 8497 at mean temperatures shown in Table 2.
Table 2
Closed cell content per Test Method D6226, minimum % 88
Maximum linear change % at 250 °F per Test Method D2126 6
Assembly bond shear strength , minimum lb./in
2
(kPa)
At73°F±4°F(23°C±2°C)un-aged and thermally aged
17.4 (120)
Assembly bond shear strength, minimum lb./in
2
(kPa)
Pipeat284°F±4°F(140°C±2°C),un-aged and thermally aged
11.6 (80)
Visual Defects:
Discolored streaks or areas None significant
Soft or sticky spots None significant
Cracks, gaps, disbondments None significant
Voids < 5% of cross section area
Largest dimension of any single void < 25% insulation thickness
A
The Manufacturer shall measure initial apparent thermal conductivity of the insulation on a monthly basis, shall maintain records of these values, and shall make these
records available to the purchaser if requested. These initial apparent thermal conductivity values shall not be used to demonstrate compliance with the aged apparent
thermal conductivity requirements in Table 2. For monthly quality control, the initial apparent thermal conductivity shall be determined in accordance with Test Method C518.
C1847 − 21
2
conditions at the time and location of application of the thermal
system component thermal insulation.
3.2.6 jacket outside diameter, n—the sum of the carrier pipe
outside diameter and twice the sum of the optional carrier pipe
dry film coating thickness, insulation thickness, and jacket
thickness.
3.2.7 joining, v—a method of connecting together two units
of the thermal distribution system that maintains the strength
and fluid tightness of the carrier pipe and fittings and the
continuity and integrity of the insulation and jacket.
3.2.8 leakage-free joint, n—a group of methods for joining
carrier piping sections and components using welding for steel
and stainless steel, and brazing for copper that create rigid,
pressure testable joints with zero leakage.
3.2.8.1 Discussion—All other joint types, including me-
chanical joints such as bell and spigot joints, sliding joints, and
deformable gasket type joints are specifically not considered to
be leakage-free and do not meet the requirement of this
standard.
3.2.9 pre-insulated, adj—thermal insulation applied to the
carrier pipe and fittings at the system supplier’s manufacturing
facilities.
3.2.9.1 Discussion—Thermal insulation applied at or near
the system installation site by an installer or other organization
not engaged in manufacturing pre-insulated system compo-
nents does not conform to this definition.
3.2.10 vapor (water) stop, n—a device or method used at the
terminations of a thermal distribution system (such as building
and manhole entries) that prevent the ingress of water into the
thermal insulation; alternatively a device or method that seals
the ends of individual thermal distribution system units.
4. Ordering Information
4.1 Orders for thermal distribution systems purchased under
this specification shall include the following information:
4.1.1 Thermal system service pressure, temperature and
transported fluids.
4.1.2 Insulation thickness or heat transfer losses (or gains)
per unit length of carrier pipe required, and the system
environmental conditions that apply such as burial depth, soil
conditions, and soil temperatures, etc.
4.1.3 Statutory or code requirements applicable to the car-
rier piping system design, fabrication, testing, inspection, and
installation (see Annex A1).
4.1.4 Carrier pipe and fitting material specification and
grade, size, pressure rating or wall thickness, configuration and
end preparations (see Annex A1).
4.1.5 Optional carrier pipe and fitting coatings (see 5.2).
4.1.6 Thermal insulation material (see 5.3).
4.1.7 Thermal insulation jacket material (see 5.4).
4.1.8 Physical sizes and dimensions (see Section 7).
4.1.9 Field closure joint preferences (see Section 8).
4.1.10 Certification, inspection and testing requirements in
addition to those specified (see Section 15).
4.1.11 Unit marking in addition to those specified (see
Sections 16 and 17).
4.1.12 Shipping method if other than specified (see Section
18).
4.2 Order quantities for thermal distribution systems pur-
chased under this specification shall be specified by providing
all necessary point to point layout dimensional information,
including slopes, termination points, direction changes, expan-
sion loops, and all unique components and features. Thermal
distribution systems purchased by this method are then pro-
vided as a fully engineered and pre-fabricated system com-
prised of units and joining materials that minimize installation
time and the number of field joints required to complete the
system.
4.3 Order quantities for thermal distribution systems pur-
chased under this specification are in some cases specified by
unit count. System orders under this method must be agreed
between purchaser and supplier as to definitions and dimen-
sions of system units, components, and materials. Guide C1409
is a useful guide for reaching agreement on layout measure-
ment methods, unit and component definitions, and terminol-
ogy. Thermal distribution systems purchased by this method
require cutting standard unit lengths to size at least once in
each run length and in most situations will result in a higher
number of field joints, lower quality of the installation, and
longer installation times.
5. Materials and Manufacture
5.1 Carrier Pipe and Pipe Fitting Materials—Carrier pipe
and carrier pipe fitting material shall be selected from those
materials listed in Annex A1 and shall meet the statutory and
code requirements for design and service appropriate for the
fluid temperature, pressure, longevity, chemical compatibility,
and resistance to the damaging effects of corrosion.
5.2 Optional Coating of Carbon Steel Carrier Pipe and
Fittings—When carbon steel carrier pipe and fitting materials
have been specified, they are in some cases coated, as an
option, to enhance corrosion resistance and service life. When
this option has been ordered by the purchaser, the steel pipe
and fitting outside surfaces shall be prepared by abrasive
blasting to near white condition in accordance with SSPC-
SP10 and primed or coated without delay to prevent the
formation of rust bloom. The coating materials listed below are
effective when applied by suitable spray techniques to the
minimum thicknesses indicated. The dry film coating thickness
shall be determined in accordance with Practice D7091.
5.2.1 Epoxy Coating, shall typically be a two part system
consisting of a base material and curing agent (hardener).
Factory applied fusion bonded epoxy to the requirements of
NACE-RP-0394 is also acceptable. Dry film coating thickness
shall be a minimum of 0.008 in. (200 µm).
5.2.2 Zinc Rich Coating, shall be a high solids, inorganic
material consisting of a liquid vehicle and dry powdered zinc
flake. Dry film coating thickness shall be a minimum of 0.003
in. (76 µm).
5.2.3 Polymer Coating, shall be an elastomeric polymer
(plastic) usually consisting of polyurethane, polyurea, or a
blend of both. Dry film coating thickness shall be a minimum
of 0.020 in. (500 µm).
C1847 − 21
3
摘要:

ASTM C1847 - 21 是一项由美国材料与试验协会(ASTM)发布的标准规范,主要针对水泥基隔热材料的测试方法与性能要求。该标准为建筑与工业领域提供统一的技术依据,确保用于隔热层的 cementitious 材料在密度、导热系数、抗压强度及耐久性等方面达到可靠指标。通过明确取样、制备与试验流程,ASTM C1847 - 21 有助于工程师与质检人员评估材料在高温或低温环境下的热工表现,从而优化节能设计与施工质量。遵循该标准可减少因材料性能不符导致的工程风险,推动隔热系统在楼宇墙体、管道包

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作者:Carl 分类:国外协会 价格:12星币 属性:11 页 大小:132.12KB 格式:PDF 时间:2025-01-04

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