ASTM A500 - A 500M - 23

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Designation: A500/A500M −23
Standard Specification for
Cold-Formed Welded and Seamless Carbon Steel Structural
Tubing in Rounds and Shapes
1
This standard is issued under the fixed designation A500/A500M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification covers cold-formed welded and seam-
less carbon steel round, square, rectangular, or special struc-
tural tubular shapes for welded, riveted, or bolted construction
of bridges and buildings, and for general structural purposes.
1.2 This tubing is produced in both welded and seamless
sizes with a periphery of 88 in. [2235 mm] or less, and a
specified wall thickness of 1.000 in. [25.4 mm] or less. Grade
D requires heat treatment.
NOTE 1—Products manufactured to this specification may not be
suitable for those applications such as dynamically loaded elements in
welded structures, etc., where low-temperature notch-toughness
properties, which are typically measured by Charpy Impact testing, may
be important. There are other ASTM standards that do have CVN
requirements and may be more suitable for those applications.
1.3 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
1.4 The text of this specification contains notes and foot-
notes that provide explanatory material. Such notes and
footnotes, excluding those in tables and figures, do not contain
any mandatory requirements.
1.5 This international standard was developed in accor-
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
2
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A700 Guide for Packaging, Marking, and Loading Methods
for Steel Products for Shipment
A751 Test Methods and Practices for Chemical Analysis of
Steel Products
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
2.2 Military Standards:
MIL-STD-129 Marking for Shipment and Storage
3
MIL-STD-163 Steel Mill Products, Preparation for Ship-
ment and Storage
3
2.3 Federal Standards:
Fed. Std. No. 123 Marking for Shipment
3
Fed. Std. No. 183 Continuous Identification Marking of Iron
and Steel Products
3
2.4 AIAG Standard:
B-1 Bar Code Symbology Standard
4
2.5 Steel Tube Institute:
5
Methods to Check Dimensional Tolerances on Hollow
Structural Sections
3. Terminology
3.1 Definitions—For definitions of terms used in this
specification, refer to Terminology A941.
4. Ordering Information
4.1 It shall be the responsibility of the purchaser to specify
all requirements that are necessary for the products under this
specification. Such requirements to be considered include, but
are not limited to, the following:
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.09 on Carbon Steel Tubular Products.
Current edition approved Nov. 1, 2023. Published November 2023. Originally
approved in 1964. Last previous edition approved in 2021 as A500/A500M – 21a.
DOI: 10.1520/A0500_A0500M-23.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
3
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700
Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
4
Available from Automotive Industry Action Group (AIAG), 26200 Lahser Rd.,
Suite 200, Southfield, MI 48033, http://www.aiag.org.
5
Available from the Steel Tube Institute (STI), 2516 Waukegan Rd., STE 172,
Glenview, IL 60025-1774, https://steeltubeinstitute.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1
4.1.1 Quantity (feet [metres] or number of lengths),
4.1.2 Name of material (cold-formed tubing),
4.1.3 Method of manufacture (seamless or welded),
4.1.4 Grade (B, C, or D),
4.1.5 Size (outside diameter and wall thickness for round
tubing, and outside dimensions and wall thickness for square
and rectangular tubing),
4.1.6 Copper-containing steel (see Table 1), if applicable,
4.1.7 Length (random, multiple, specific; see 11.3),
4.1.8 End condition (see 16.3),
4.1.9 Burr removal (see 16.3),
4.1.10 Certification (see Section 18),
4.1.11 ASTM specification designation and year of issue,
4.1.12 End use,
4.1.13 Special requirements,
4.1.14 Bar coding (see 19.3), and
4.1.15 Destructive Weld Tests required in addition to or in
lieu of those listed (see 10.8).
5. Process
5.1 The steel shall be made by one or more of the following
processes: basic-oxygen or electric-furnace.
5.2 When steels of different grades are sequentially strand
cast, the steel producer shall identify the resultant transition
material and remove it using an established procedure that
positively separates the grades.
6. Manufacture
6.1 The tubing shall be made by a seamless or welding
process.
6.2 Welded tubing shall be made from flat-rolled steel by
the electric-resistance-welding process. The longitudinal butt
joint of welded tubing shall be welded across its thickness in
such a manner that the structural design strength of the tubing
section is assured.
6.3 The weld shall not be located within the radius of the
corners of any tubular shapes unless specified by the purchaser.
NOTE 2—Welded tubing is normally furnished without removal of the
inside flash.
6.4 Except as required by 6.5, it shall be permissible for the
tubing to be stress relieved or annealed.
6.5 Grade D tubing shall be heat treated at a temperature of
at least 1100 °F [590 °C] for one hour per inch [25 mm] of
thickness.
7. Heat Analysis
7.1 Each heat analysis shall conform to the requirements
specified in Table 1 for heat analysis.
8. Product Analysis
8.1 The tubing shall be capable of conforming to the
requirements specified in Table 1 for product analysis.
8.2 If product analyses are made, they shall be made using
test specimens taken from two lengths of tubing from each lot
of 500 lengths, or fraction thereof, or two pieces of flat-rolled
stock from each lot of a corresponding quantity of flat-rolled
stock. Methods and practices relating to chemical analysis shall
be in accordance with Test Methods, Practices, and Terminol-
ogy A751. Such product analyses shall conform to the require-
ments specified in Table 1 for product analysis.
8.3 If both product analyses representing a lot fail to
conform to the specified requirements, the lot shall be rejected.
8.4 If only one product analysis representing a lot fails to
conform to the specified requirements, product analyses shall
be made using two additional test specimens taken from the lot.
Both additional product analyses shall conform to the specified
requirements or the lot shall be rejected.
9. Tensile Requirements
9.1 The material, as represented by the test specimen, shall
conform to the requirements as to tensile properties prescribed
in Table 2.
10. Flattening Test, Flaring Test, and Wedge Crush Test
10.1 The flattening test shall be made on round structural
tubing. A flaring test on round tubing up to and including 10 in.
in diameter can be made if stated in the purchase order. Either
a flattening test, flaring test or a wedge crush test shall be made
on square and rectangular tubular shapes with a side up to and
including 10 in. except when the customer specifies the weld to
be located in the corner. Destructive weld tests on tubular
TABLE 1 Chemical Requirements
Element
Composition, %
Grades B and D Grade C
Heat
Analysis
Product
Analysis
Heat
Analysis
Product
Analysis
Carbon, max
A
0.26 0.30 0.23 0.27
Manganese, max
A
1.35 1.40 1.35 1.40
Phosphorus, max 0.035 0.045 0.035 0.045
Sulfur, max 0.035 0.045 0.035 0.045
Copper, min
B
0.20 0.18 0.20 0.18
A
For each reduction of 0.01 percentage point below the specified maximum for
carbon, an increase of 0.06 percentage point above the specified maximum for
manganese is permitted, up to a maximum of 1.50 % by heat analysis and 1.60 %
by product analysis.
B
If copper-containing steel is specified in the purchase order.
TABLE 2 Tensile Requirements
Round, Square, Rectangular, and Special Tubular Shapes
Grade B Grade C Grade D
Tensile strength, min,
psi [MPa]
58 000
[400]
62 000
[425]
58 000
[400]
Yield strength, min, psi
[MPa]
46 000
[315]
50 000
[345]
36 000
[250]
Elongation in 2 in. [50
mm], min, %
C
23
A
21
B
23
A
A
Applies to specified wall thicknesses (t) equal to or greater than 0.180 in. [4.57
mm]. For lighter specified wall thicknesses, the minimum elongation values shall
be calculated by the formula: percent elongation in 2 in. [50 mm] = 61t+ 12,
rounded to the nearest percent. For A500M use the following formula: 2.4t+ 12,
rounded to the nearest percent.
B
Applies to specified wall thicknesses (t) equal to or greater than 0.120 in. [3.05
mm]. For lighter specified wall thicknesses, the minimum elongation values shall
be by agreement with the manufacturer.
C
The minimum elongation values specified apply only to tests performed prior to
shipment of the tubing.
A500/A500M − 23
2
shapes that are not round, square or rectangular are to be
agreed upon in advance between the producer and purchaser.
10.2 For welded structural tubing, a test specimen at least 4
in. [100 mm] in length shall be flattened cold between parallel
plates in three steps, with the weld located 90° from the line of
direction of force. During the first step, which is a test for
ductility of the weld, no cracks or breaks on the inside or
outside surfaces of the test specimen shall be present until the
distance between the plates is less than two-thirds of the
specified outside diameter of the tubing. For the second step,
no cracks or breaks on the inside or outside parent metal
surfaces of the test specimen, except as provided for in 10.5,
shall be present until the distance between the plates is less
than one-half of the specified outside diameter of the tubing.
During the third step, which is a test for soundness, the
flattening shall be continued until the test specimen breaks or
the opposite walls of the test specimen meet. Evidence of
laminated or unsound material or of incomplete weld that is
revealed during the entire flattening test shall be cause for
rejection.
10.3 For seamless round structural tubing 2
3
⁄
8
in. [60 mm]
specified outside diameter and larger, a specimen not less than
2
1
⁄
2
in. [65 mm] in length shall be flattened cold between
parallel plates in two steps. During the first step, which is a test
for ductility, no cracks or breaks on the inside or outside
surfaces, except as provided for in 10.5, shall occur until the
distance between the plates is less than the value of “H”
calculated by the following equation:
H5
~
11e
!
t/
~
e1t/D
!
(1)
where:
H= distance between flattening plates, in. [mm],
e= deformation per unit length (constant for a given grade
of steel, 0.07 for Grade B, and 0.06 for Grade C),
t= specified wall thickness of tubing, in. [mm], and
D= specified outside diameter of tubing, in. [mm].
During the second step, which is a test for soundness, the
flattening shall be continued until the specimen breaks or the
opposite walls of the specimen meet. Evidence of laminated or
unsound material that is revealed during the entire flattening
test shall be cause for rejection.
10.4 Surface imperfections not found in the test specimen
before flattening, but revealed during the first step of the
flattening test, shall be judged in accordance with Section 15.
10.5 When low D-to-tratio tubulars are tested, because the
strain imposed due to geometry is unreasonably high on the
inside surface at the 6 and 12 o’clock locations, cracks at these
locations shall not be cause for rejection if the D-to-tratio is
less than 10.
10.6 Flaring Test—A section of tube shall stand being flared
with a tool having a 60° included angle until the weld area has
been expanded a minimum of 15 % of the inside dimension for
rounds and squares without any cracking in the weld area. For
rectangles, the side containing the weld area and the side
opposite the weld area shall be expanded a minimum of 15 %
based on the average of the smallest and largest inside
dimensions without any cracking in the weld area. The cone
tool shall not have a weld relief groove. Cracking in the corners
of square, rectangular, or other tubular shapes after flaring is
not grounds for rejection.
10.7 Wedge Crush Test—A test specimen at least 4 in. [100
mm] in length shall be placed under the hydraulic press ram
with the weld directly underneath the tapered ram wedge. The
tapered ram wedge shall be tapered at 30° and rounded at the
contact point to a
1
⁄
2
in. radius. No cracks or breaks on the
inside or outside surfaces of the test specimen shall be present
until the tube has collapsed to at least one half its specified
dimension.
10.8 Other destructive weld tests may be requested in lieu of
or in addition to the tests listed. The purchaser should contact
the producer to determine their availability.
11. Permissible Variations in Dimensions
11.1 Outside Dimensions:
11.1.1 Round Structural Tubing—The outside diameter shall
not vary more than 60.5 %, rounded to the nearest 0.005 in.
[0.1 mm], from the specified outside diameter for specified
outside diameters 1.900 in. [48 mm] and smaller, and
60.75 %, rounded to the nearest 0.005 in. [0.1 mm], from the
specified outside diameter for specified outside diameters 2.00
in. [5 cm] and larger. The outside diameter measurements shall
be made at positions at least 2 in. [5 cm] from the ends of the
tubing.
11.1.2 Square and Rectangular Structural Tubing—The out-
side dimensions, measured across the flats at positions at least
2 in. [5 cm] from the ends of the tubing, shall not vary from the
specified outside dimensions by more than the applicable
amount given in Table 3, which includes an allowance for
convexity or concavity.
11.2 Wall Thickness—The minimum wall thickness exclud-
ing the weld seam of welded tubing if supplied with the inside
flash not being removed shall be not more than 10 % less than
the specified wall thickness. If the welded tubing is supplied
with the inside flash removed, then the weld seam shall be
included in the wall thickness measurement and shall be not
TABLE 3 Permissible Variations in Outside Flat Dimensions for
Square and Rectangular Structural Tubing
Specified Outside Large Flat Dimension,
in. [mm]
Permissible Variations
Over and Under Specified
Outside Flat Dimensions,
A
in. [mm]
2
1
⁄
2
[65] or under 0.020 [0.5]
Over 2
1
⁄
2
to 3
1
⁄
2
[65 to 90], incl 0.025 [0.6]
Over 3
1
⁄
2
to 5
1
⁄
2
[90 to 140], incl 0.030 [0.8]
Over 5
1
⁄
2
[140] 0.01 times large flat
dimension
A
The permissible variations include allowances for convexity and concavity. For
rectangular tubing having a ratio of outside large to small flat dimension less than
1.5, and for square tubing, the permissible variations in small flat dimension shall
be identical to the permissible variations in large flat dimension. For rectangular
tubing having a ratio of outside large to small flat dimension in the range of 1.5 to
3.0 inclusive, the permissible variations in small flat dimension shall be 1.5 times
the permissible variations in large flat dimension. For rectangular tubing having a
ratio of outside large to small flat dimension greater than 3.0, the permissible
variations in small flat dimension shall be 2.0 times the permissible variations in
large flat dimension.
A500/A500M − 23
3
摘要:

ASTM A500 - A 500M - 23 是 ASTM 国际标准组织发布的最新版本规范,涵盖冷成型焊接和无缝碳素钢圆管、方管及矩形管,适用于结构用途。该标准定义了材料在屈服强度、抗拉强度、化学成分及尺寸公差方面的要求,广泛用于建筑、桥梁、塔架、机械制造等工程领域。A500 与 A500M 分别对应英制单位和公制单位版本。本规范还区分了 Grade A、B、C 等多种等级,以满足不同承载力与韧性需求。作为结构钢管行业的重要参考标准,ASTM A500 - A 500M - 23 强调质量控制

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作者:Carl 分类:国外协会 价格:14星币 属性:6 页 大小:231.52KB 格式:PDF 时间:2024-09-02

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