4.3 In normal use, the thickness of these products range
from less than 100 mm (4 in.) to greater than 150 mm (6 in.).
Installed densities depend upon the product type, the installed
thickness, the installation equipment used, the installation
techniques, and the geometry of the insulated space.
4.4 Loose-fill insulations provide coverage information us-
ing densities selected by manufacturers to represent the product
installed densities. Generally, it is necessary to know the
product thermal performance at a representative density.
4.5 When applicable specifications or codes do not specify
the nominal thermal resistance level to be used for comparison
purposes, a recommended practice is to use the Rsi (met-
ric) = 2.65 m F/Btu]) label density and thickness for that
measurement.
4.6 If the density for test purposes is not available from the
coverage chart, a test density shall be established by use of
applicable specifications and codes or, if none apply, agreement
between the requesting body and the testing organization.
4.7 Generally, thin sections of these materials are not
uniform. Thus, the test thickness must be greater than or equal
to the product’s representative thickness if the results are to be
consistent and typical of use.
NOTE 1—The representative thickness is specific for each product and
is determined by running a series of tests in which the density is held
constant but the thickness is increased. The representative thickness is
defined here as that thickness above which there is no more than a 2 %
change in the resistivity of the product. The representative thickness is a
function of product blown density. In general, as the density decreases, the
representative thickness increases. Fortunately, most products are de-
signed to be blown over a small range of densities. This limited range
yields a range of representative thicknesses between 75 to 150 mm (3 to
6 in.) for most products. To simplify the process for this practice, the
representative thickness for the C1859 tests is considered 87.5 mm (3
1
⁄
2
in). All thermal testing on this product is conducted at a thickness that is
greater or equal to the representative thickness.
4.7.1 For this practice, the minimum test thickness shall be
87.5 mm (3
1
⁄
2
in.). If the test is to represent an installation at
a lesser thickness, the installed thickness shall be used.
4.8 For purposes of this practice, it is acceptable to estimate
the thermal resistance at any thickness from the thermal
resistivity obtained from tests on the product at the minimum
test thickness (see 4.7.1) and at the density expected for the
proposed thickness.
4.9 In principle, any of the standard methods for the
determination of thermal resistance are suitable for loose-fill
products. These include Test Methods C177,C518,C1114, and
C1363. This practice was developed in relationship to Test
Method C518 specimen size and geometry. For this reason,
Test Method C518 is preferred. Test Methods C177,C1114,
and C1363 are acceptable but changes to specimen size and
geometry are possible.
4.10 The thermal resistance of low-density insulations de-
pend upon the direction of heat flow. Unless otherwise
specified, tests shall be performed for the maximum heat flow
condition, that is, a horizontal specimen with heat flow-up.
4.11 Specimens shall be prepared in a manner consistent
with the intended installation procedure. Products for pneu-
matic installation behind netting shall be pneumatically applied
(blown) using the manufacturer’s installation instructions and
netting specified.
5. Apparatus
5.1 Thermal test apparatus used for this practice shall meet
these requirements.
5.1.1 Conformance to Standards—The apparatus shall con-
form to all requirements of the ASTM thermal test method
used.
5.1.2 Size and Error—The apparatus shall be capable of
testing specimens up to at least 150-mm (6-in.) thickness with
an estimated error not greater than 1 % attributed to thickness/
guard dimensions. (Parametric studies using a mathematical
model of the proposed apparatus will give insight to this
evaluation. For example, see Table 1 in the 1976 edition of Test
Method C518.
3
NOTE 2—Thermal test apparatus in use for this practice shall have
overall plate dimensions of 457 to 1220 mm (18 to 48 in.) square with
metering areas 152 to 457 mm (6 to 18 in.) square. Other sizes are
acceptable if proper consideration of the size-thickness restrictions as
outlined in the test method are observed in their design. (See Practice
C1045 for additional discussion.)
5.1.3 Temperature—As a minimum, the apparatus shall be
capable of testing at a mean temperature of 23.9°C (75°F) with
a temperature difference of 20 to 28°C (36 to 50°F). The
equipment shall be calibrated at the same temperatures as the
test conditions. Some existing test apparatus have been de-
signed to provide measurements over a range of mean tem-
peratures from –20 to 55°C (–4 to 131°F) and for a wider range
of temperature differences.
5.1.4 Humidity—The absolute humidity within the test ap-
paratus shall be maintained low enough to prevent condensa-
tion within the specimen or on the cold plate(s). A maximum
9°C (48°F) dew point is consistent with the recommended
material conditioning levels.
5.1.5 Orientation and Direction of Heat Flow—The thermal
test apparatus shall be capable of testing horizontal specimens
with heat flow-up. This orientation represents the most adverse
heat flow condition for testing between two solid boundaries.
5.1.6 Thermal Test Specimen Frame—The test frame shall
be sized to match the test apparatus and shall be made of
materials having low thermal conductivity (<0.12 W/m K) and
minimum thickness. A thin, thermally insignificant, screen or
membrane is stretched across the bottom to support the
material. To simulate the actual installation process, a frame
holder, test frames (top and bottom half), and a cover assembly
are recommended. The frame holder, test frames and cover
assembly shall have fixed rigid sides (see Figs. 1-5).
5.2 Specimen Preparation Equipment:
5.2.1 Blowing Machine—A blowing apparatus is required
when pneumatically applied specimens are to be tested.
Choose the combination of hopper, blower, and hose size and
length that is representative of common use for the application
3
See Table 1, “Maximum Spacing Between Warm and Cold Plates of Heat
Flowmeter Apparatus,” of Test Method C518 – 76 published in 1985 Annual Book
of ASTM Standards, Vol 04.06.
C1859 − 23
2