ASTM D4018 - 23

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Designation: D4018 −23
Standard Test Methods for
Properties of Continuous Filament Carbon and Graphite
Fiber Tows
1
This standard is issued under the fixed designation D4018; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope
1.1 These test methods cover the preparation and tensile
testing of resin-impregnated and consolidated test specimens
made from continuous filament carbon and graphite yarns,
rovings, and tows to determine their tensile properties.
1.2 These test methods also cover the determination of the
density and mass per unit length of the yarn, roving, or tow to
provide supplementary data for tensile property calculation.
1.3 These test methods include a procedure for sizing
removal to provide the preferred desized fiber samples for
density measurement. This procedure may also be used to
determine the weight percent sizing.
1.4 These test methods include a procedure for determining
the weight percent moisture adsorption of carbon or graphite
fiber.
1.5 The values stated in SI units are to be regarded as
standard. No other units of measurement are included in this
standard.
1.6 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accor-
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
2
D70 Test Method for Specific Gravity and Density of Semi-
Solid Asphalt Binder (Pycnometer Method)
D1193 Specification for Reagent Water
D3800 Test Method for Density of High-Modulus Fibers
D5550 Test Method for Specific Gravity of Soil Solids by
Gas Pycnometer
E4 Practices for Force Calibration and Verification of Test-
ing Machines
E83 Practice for Verification and Classification of Exten-
someter Systems
2.2 Other Document:
CRC Handbook of Chemistry and Physics
3
3. Terminology
3.1 Definitions:
3.1.1 sizing, n—a generic term for compounds which, when
applied to yarn or fabric, form a more or less continuous solid
film around the yarn and individual fibers.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 desized fiber, n—fiber which has had a sizing removed
from it.
3.2.2 fiber, n—continuous filament carbon or graphite yarn,
roving, or tow.
3.2.3 sized fiber, n—a fiber with a sizing applied to it.
3.2.4 unsized fiber, n—fiber which has never had a sizing
applied to it.
3.3 Symbols:
3.3.1 A—Unit conversion factor for tensile strength
1
These test methods are under the jurisdiction of ASTM Committee D30 on
Composite Materials and are the direct responsibility of Subcommittee D30.03 on
Constituent/Precursor Properties.
Current edition approved Sept. 1, 2023. Published September 2023. Originally
approved in 1981. Last previous edition approved in 2017 as D4018 – 17. DOI:
10.1520/D4018-23.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
3
CRC Press Inc., Boca Raton, Ann Arbor, London, Tokyo, 73rd Edition,
1992–1993.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1
3.3.2 B—Unit conversion factor for tensile modulus
3.3.3 E—fiber chord modulus
3.3.4 ε
l
—Lower strain limit
3.3.5 ε
u
—Upper strain limit
3.3.6 k
c
—correction factor for density of sizing
3.3.7 L—specimen length
3.3.8 MUL—the mass per unit length of the sized fiber
3.3.9 MUL
I
—the mass per unit length of the impregnated
and consolidated fiber
3.3.10 P—maximum load
3.3.11 P
l
—tensile load at lower strain limit
3.3.12 P
u
—tensile load at upper strain limit
3.3.13 ρ
f
—density of the fiber
3.3.14 ρ
sf
—density of the fiber with sizing
3.3.15 RC—weight percent of resin (resin content)
3.3.16 W
1
—specimen mass
4. Summary of Test Methods
4.1 These test methods include procedures for determining
the tensile strength and modulus of a resin-impregnated and
consolidated carbon fiber tow. Also included are procedures to
measure the mass per unit length and density of the carbon
fiber and the resin content of the resin-impregnated and
consolidated specimens.
4.2 MUL—The MUL of the fiber is determined by dividing
the mass of a sample of sized fiber by its length.
4.3 Density—The density of the fiber is determined using
Archimedes’ method or a pycnometer method. The recom-
mended specimen is desized or unsized fiber. The ideal
immersion fluid is one that completely wets the specimen and
provides minimum toxicity or environmental hazard.
4.4 Resin Content—The resin content (weight percent) of
the resin-impregnated and consolidated fiber is determined by
comparing the mass per unit length of the impregnated and
consolidated specimen to the fiber mass per unit length.
4.5 Tensile Properties—The tensile strength and tensile
chord modulus of the fiber are determined by the tensile
loading to failure of the resin-impregnated and consolidated
fiber. The chord modulus is determined between defined strain
limits. The purpose of the impregnating resin is to provide the
fiber, when consolidated, with sufficient mechanical strength to
produce an easily handled test specimen capable of sustaining
uniform loading of the individual filaments in the specimen.
The resin shall be compatible with the fiber and any sizing
applied to it. The strain capability of the consolidated resin
shall be at least twice the strain capability of the fiber.
5. Significance and Use
5.1 The properties determined by these test methods are of
value in material specifications, qualifications, data base
generation, certification, research, and development.
5.2 These test methods are intended for the testing of fibers
that have been specifically developed for use as reinforcing
agents in advanced composite structures. The test results of an
impregnated and consolidated fiber should be representative of
the strength and modulus that are available in the material
when used as intended. The performance of fibers in different
resin systems can vary significantly so that correlations be-
tween results using these test methods and composite testing
may not always be obtained.
5.3 The reproducibility of test results is dependent upon
precise control over all test conditions. Resin type, content and
distribution, curing process, filament alignment, gripping in the
testing machine, and alignment in the testing machine are of
special importance.
5.4 The measured strengths of fibers are not unique quan-
tities and test results are strongly dependent on the test methods
used. Therefore the test method described here will not
necessarily give the same mean strengths or standard devia-
tions as those obtained from single filaments, dry fibers,
composite laminas, or composite laminates.
6. Apparatus
6.1 Three sets of apparatus are required. One set is for resin
impregnation of the fiber. A second set is for curing the
resin-impregnated specimens. A third set is for tensile testing
the resin-impregnated and consolidated specimens. Optional
apparatus may be used for applying end tabs to the specimens
and removing sizing.
6.1.1 Resin Impregnation—The goal of the resin-
impregnation apparatus is to apply and uniformly impregnate
resin into the fiber. This is normally achieved by dipping the
fiber into the resin and then working the wet fiber over rolls or
through a die, or both. While automated apparatuses are
preferred for consistency, any apparatus which achieves uni-
form impregnation of 35 % to 60 % resin by weight and does
not damage the fiber is acceptable.
6.1.2 Consolidation—An apparatus to hold the impregnated
specimens under tension during consolidation is required.
6.1.3 Optional End Tabs—An apparatus to cast resin end
tabs on specimens may be used. Apparatuses to apply and align
other forms of end tabs such as bonded on cardboard or metal
tabs may also be used.
6.1.4 Testing—A tensile testing machine and recorder meet-
ing the requirements of Practices E4 at the maximum expected
test load are required. The load recording device shall be
coordinated with the extensometer and strain recorder to assure
that the corresponding load and elongation of the specimen are
recorded at essentially the same time. The testing machine
shall also have the following features:
6.1.4.1 Grips—Grips suitable for loading the tabbed or
untabbed specimen without damaging it are required. For resin
tabbed specimens a custom grip is generally required. For
untabbed or cardboard tabbed specimens pneumatic or hydrau-
lically powered grips are typically used. Different grip pressure
settings may be required for different fibers.
6.1.4.2 Jaws—Jaws compatible with the grips and capable
of holding a specimen without damaging it are required. For
untabbed specimens, flat jaws with rubber or other compliant
materials bonded to the face are generally used. Sandpaper
may also be placed on the grips to reduce slippage. For
D4018 − 23
2
cardboard tabbed specimens serrated jaws are generally used.
Jaws should be inspected regularly and cleaned or repaired as
required.
6.1.4.3 Extensometer and Recorder—An extensometer and
recording device in accordance with the requirements of
Practice E83 Class B-2 are required. The extensometer and
recorder shall be coordinated with the tensile testing machine
so that the corresponding load and elongation of the specimen
are recorded at essentially the same time.
6.1.4.4 Balance, Analytical—Accuracy of 60.0002 g for
mass per unit length, density, and resin or sizing content
determinations.
6.1.4.5 Balance, Laboratory—Accuracy of 60.1 g for
measuring components of resin.
6.1.4.6 Length Measuring Devices—Devices to measure the
length of impregnated and consolidated specimens and dry
fiber to 62 mm accuracy are required.
6.1.4.7 Density Measuring Device—See Test Methods D70,
D3800, or D5550.
6.1.4.8 Forced Air Oven—A forced air oven of sufficient
sizing and temperature capabilities to cure the impregnated
fiber on the curing device. The temperature shall be controlled
to 610 °C.
7. Reagents and Materials
7.1 Reagent Water—Unless otherwise indicated, references
to water shall be understood to mean reagent water as defined
by Type III of Specification D1193.
7.2 Resin.
7.3 Commercial Grade Solvent, (optional) for resin dilution.
7.4 Hardener or Catalyst.
7.5 Surfactant (optional).
8. Test Specimens
8.1 Mass per Unit Length Specimen—The specimen to
measure mass per unit length is an 1 m minimum length of
fiber in the form in which it is intended to be used. Test one
specimen per sample. Coil the specimen into a usable form for
testing. Care is required to not damage and lose filaments from
the specimen.
8.2 Density Specimen—Density specimens may be sized,
unsized, or desized material. Unsized or desized samples are
preferred. Test one specimen per sample. An 1 m minimum
length is required for Test Method D3800. For methods in Test
Methods D70 and D5550, a suitable volume to fill the
container is recommended. Coil the specimen into a usable
form for testing. Care is required to not damage and lose
filaments from the specimen.
8.3 Tensile Test Specimen—The tensile specimen shall be a
tabbed or untabbed resin-impregnated and consolidated fiber.
Tabbed specimens shall have a 150 mm 65 mm gauge length
between the tabs. Untabbed specimens shall be of sufficient
length to allow a 150 mm 65 mm gauge length between the
grips when they are tested. Samples with 3000 filaments or less
may be tested using specimens of more than one fiber bundle
to facilitate handling. Combine the bundles before resin im-
pregnation and count the test results as one specimen. Test a
minimum of four test specimens per sample. Separate test
specimens for modulus and strength determination are permit-
ted; however, four specimens for each test are required.
Specimens that are fuzzy, curved, not uniform in cross section,
have broken filaments, resin lumps, or other observable defects
should be rejected unless they are representative of the material
being tested.
9. Conditioning
9.1 Fibers that adsorb less than 0.5 % moisture by weight at
23°C 62 °C and 90 % or greater relative humidity require no
conditioning before testing. Conduct mass per unit length,
density, and tensile testing for these materials at 23 °C 67 °C
and 50 % 620 % relative humidity unless other conditions are
the variables of interest.
9.2 Fibers that adsorb more than 0.5 % moisture by weight
at 23 °C 62 °C and 90 % or greater relative humidity require
conditioning before testing. Condition fibers at 23 °C 62 °C
and 50 % 610 % relative humidity for a minimum of 24 h.
Conduct mass per unit length and density testing at 23 °C 6
2 °C and 50 % 610 % relative humidity unless other condi-
tions are the variables of interest. Conduct tensile testing at
23 °C 67 °C and 50 % 610 % relative humidity unless other
conditions are the variables of interest.
9.3 To determine moisture adsorption, dry a minimum of
five mass per unit-type specimens at 120 °C 65 °C for 24 h in
a circulating air oven. Cool the specimens in a desiccator.
Remove the specimens from desiccator one at a time and
immediately weigh them. Place the specimens in a humidity
chamber and maintain at 23 °C 62 °C and 90 % or greater
relative humidity for 24 h. Remove the specimens from the
humidity chamber one at a time and weigh immediately.
9.4 If all specimens are conditioned for 24 h and mass per
unit length and density testing are performed at 23 °C 62 °C
and 50 % 610 % relative humidity, then no testing for
moisture adsorption is required.
9.5 Moisture adsorption testing is only required once annu-
ally for a standard product.
10. Specimen Preparation
10.1 Mass per Unit Length—No preparation is required. The
sample is taken from a package of material as it is intended to
be used.
10.2 Density—The preferred density specimen is a desized
or unsized fiber. This eliminates any need to correct for the
density of the sizing. The sizing may be removed using solvent
extraction, pyrolysis, or other means. An example method is
described in Appendix X1. An unsized sample of a sized fiber
would have to be collected during the production of the fiber
and is therefore not recommended.
10.3 Tensile Test—The tensile test specimen must be im-
pregnated with resin and consolidated before testing.
10.3.1 Resin Preparation—Any resin that meets the require-
ments of 4.5 may be used. The resin when combined with the
fiber shall produce a composite (reinforcement/matrix) failure.
D4018 − 23
3
摘要:

ASTM D4018 - 23 是 ASTM 国际标准组织发布的最新版本标准,全称为《Standard Test Methods for Tensile Properties of Continuous Filament Carbon and Graphite Yarns, Strands, Rovings, and Tows》。该标准规定了测定连续碳纤维和石墨纤维纱线、丝束、粗纱及纤维束的拉伸性能的试验方法,包括试样制备、测试条件、加载速率及数据处理要求。适用于航空航天、复合材料、汽车、风电叶

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作者:Carl 分类:国外协会 价格:10星币 属性:8 页 大小:268.58KB 格式:PDF 时间:2024-09-03

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