ASTM E2437 - 05

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Designation: E 2437 – 05
Standard Practice for
Designing and Validating Performance-Based Test Methods
for the Analysis of Metals, Ores, and Related Materials
1
This standard is issued under the fixed designation E 2437; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice covers a model for designing and validat-
ing performance-based, ISO 17025-compliant, standard test
methods for the instrumental chemical analysis of metals, ores,
and related materials. The principles in this practice can also be
applied to the development of test methods used to determine
the composition of other materials.
1.2 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
2
E 135 Terminology Relating to Analytical Chemistry for
Metals, Ores, and Related Materials
E 305 Practice for Establishing and Controlling Spectro-
chemical Analytical Curves
E 691 Practice for Conducting an Interlaboratory Study to
Determine the Precision of a Test Method
E 1329 Practice for Verification and Use of Control Charts
in Spectrochemical Analysis
E 1601 Practice for Conducting an Interlaboratory Study to
Evaluate the Performance of an Analytical Method
E 1621 Guide for X-Ray Emission Spectrometric Analysis
E 2027 Practice for Conducting Proficiency Tests in the
Chemical Analysis of Metals, Ores, and Related Materials
E 2165 Practice for Establishing an Uncertainty Budget for
the Chemical Analysis of Metals, Ores, and Related
Materials
2.2 ISO Standards
3
ISO 17025 General Requirements for the Competence of
Testing and Calibration Laboratories
ISO Guide 31 Reference Materials—Contents of Certifi-
cates and Labels
ISO Guide 32 Calibration in Analytical Chemistry and Use
of Certified Reference Materials
ISO Guide 34 General Requirements for the Competence of
Reference Material Producers
3. Terminology
3.1 Definitions—For definitions of terms used in this prac-
tice, refer to Terminology E 135.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 aim interlaboratory uncertainty,n—the maximum
deviation (95 % confidence) to be allowed in the design of the
total interlaboratory uncertainty of a test method, beginning
with the preparation of a homogeneous sample and ending with
a final report value to the client.
3.2.2 aim uncertainty budget,n—during the development of
a standard performance-based test method, the target allocation
of interlaboratory measurement uncertainty among specific
components of a measurement process that contribute signifi-
cantly to the overall deviation.
3.2.2.1 Discussion—The target allocation is made by the
task group as described in Practice E 2165 and serves as
guidance for interlaboratory test participants during method
testing.
3.2.3 interlaboratory uncertainty,n—in a performance
based standard test method, the precision (95 % confidence)
that participating laboratories achieved during interlaboratory
studies, beginning with the preparation of a homogeneous
sample and ending with a final report value to the client.
3.2.4 intralaboratory uncertainty,n—in a performance
based standard test method, the precision (95 % confidence)
that a laboratory achieves when the method is used by more
than one operator. In test methods that establish maximum
allowable intralaboratory uncertainties, users must be able to
demonstrate compliance with those uncertainties in order to
report that a given test result was produced using the named
method.
3.2.5 performance based method,n—a test method that
defines (1) the general approaches for sampling, sample
1
This practice is under the jurisdiction of ASTM Committee E01 on Analytical
Chemistry for Metals, Ores, and Related Materials and is the direct responsibility of
Subcommittee E01.22 on Laboratory Quality.
Current edition approved May 1, 2005. Published July 2005.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
3
Available from American National Standards Institute (ANSI), 25 W. 43
rd
St.,
4
th
Floor, New York, NY 10036 (www.ansi.org).
1
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
preparation, and making measurements on a specified type of
material, and (2) defines maximum allowable uncertainties for
each measured constituent over its validated concentration
range.
3.2.6 uncertainty budget,n—the allocation of intralabora-
tory measurement uncertainty among specific components of a
measurement process that contribute significantly to the overall
deviation.
4. Significance and Use
4.1 This practice provides guidance for methods-writing
task group leaders and members in planning, drafting, and
testing performance-based test methods. It also guides users of
performance-based methods in interpreting and applying them
properly.
4.2 Standard test methods, particularly those that cover the
instrumental analysis of commercial materials by specific
measurement techniques, such as point-to-plane atomic emis-
sion, x-ray fluorescence, inductively-coupled plasma, and
atomic absorption spectroscopy, need sufficient flexibility to
accommodate the various applicable makes and models of
instrumentation. At the same time, these standard test methods
must be capable of generating commercially-useful results that
are sufficiently accurate and precise. These needs can be met by
the use of performance-based test methods that rely more on
the demonstrated quality of the test results than on strict
adherence to specific procedural steps. One model for devel-
oping these methods is described in this practice.
4.3 It is expected that laboratories using performance-based
standard test methods developed in accordance with this
practice will prepare their own detailed work instructions.
These work instructions will include detailed operating instruc-
tions for the specific laboratory, the specific reference materials
(RMs) employed, and performance acceptance criteria to be
applied in that laboratory. It is also expected that those
laboratories will document their own performance data using
their work instruction to show that their data are consistent
with the standard test method’s Precision and Bias statement.
Over time, it is also expected that, when applicable, an
individual laboratory’s proficiency test results will also be
consistent with its documented performance.
4.4 Traditional ASTM Precision and Bias statements, devel-
oped during interlaboratory testing in accordance with Prac-
tices E 691 and E 1601, provide information on the perfor-
mance achieved by participating laboratories. Intralaboratory
precision can be estimated by dividing the Repeatability index,
r, in the Precision and Bias Table by the square root of 2, at any
tested concentration. Proficiency test programs, such as those
following Practice E 2027, periodically provide interlaboratory
performance data from larger numbers of laboratories, using a
variety of test methods, at many different concentrations over
an extended time period. Since interlaboratory precision ob-
tained during both method development and proficiency testing
using existing methods is a function of concentration, per
Practice E 2165, it follows that the interlaboratory testing of a
new test method should perform no worse than its predeces-
sors. Practice E 2165 describes how historical interlaboratory
test results can be used to set aim data quality objectives for
new test methods. This practice incorporates those aim data
quality objectives in developing uncertainty budgets used in
the design, development, and testing of performance-based
methods. This approach ensures that interlaboratory test data
included in Precision and Bias statements are consistent with
that associated with the other standard test methods.
5. Summary of Practice
5.1 The remaining parts of this practice provide instructions
for planning a performance-based method development
project, conducting the necessary validation and interlabora-
tory precision tests, and documenting the results.
5.2 The organization of the rest of the practice guides the
task group through the following steps:
5.2.1 Section 6—Sets overall objectives for the project,
detailed only to the extent needed to convince the task group
that the project can be accomplished as planned.
5.2.2 Section 7—Sets the technical parameters to be incor-
porated in the new test method. Establishes details needed to
facilitate organizing and drafting a test method.
5.2.3 Section 8—Addresses writing the first draft of the test
method.
5.2.4 Section 9—Describes how to verify the draft method
before entering into more extensive interlaboratory testing.
5.2.5 Section 10—Discusses writing the interlaboratory
protocol plan so that all of the needed data is available in a
form that is easily processed.
5.2.6 Section 11—Describes task group work in conducting
the interlaboratory test.
5.2.7 Section 12—Describes performance-based method in-
formation to be included in the Research Report.
5.2.8 Section 13—Addresses finalizing the text of the test
method after interlaboratory testing is satisfactorily completed.
6. Setting Objectives
6.1 For the material to be tested, identify and list applicable
national and international product specifications, sampling
practices, and standard test methods. Be sure to reference these
documents appropriately in the new test method.
6.2 List the elements and concentration ranges to be in-
cluded in the materials to be analyzed using the method and list
the subset of those elements and concentration ranges to be
incorporated as analytes in the new test method.
6.3 Determine how measurement uncertainty and data qual-
ity objectives will be handled.
6.3.1 To comply with ASTM requirements, plan to prepare
a precision and bias statement. To comply with ISO 17025
requirements, plan to identify all significant sources of mea-
surement uncertainty and to calculate the intralaboratory un-
certainty (3.2.3) from the information in the precision and bias
statement.
6.3.2 To help laboratories use the new performance-based
test method more effectively, the task group should consider
developing an uncertainty budget (3.2.5). That budget may be
developed as suggested in this practice, or in a different way,
provided that the minimum requirements in 6.3.1 are met.
6.3.3 If the task group elects to develop an uncertainty
budget as described in this practice, it should attempt to
establish each component of its aim uncertainty budget as
defined in Practice E 2165. In some cases, the method of
E2437–05
2
choice may not be optimum for each analyte to be covered. In
those cases, if the anticipated performance meets applicable
specification requirements, the task group should set its data
quality objectives in a way that is compliant with specifications
(commercial needs) and attainable performance. The compo-
nents of uncertainty will be useful in planning and developing
the performance-based test method.
7. Setting Technical Parameters
7.1 Select the Approach to Make the Measurements:
7.1.1 Select a measurement technique that represents an
optimum choice based on: (1) wide acceptance and use
throughout the industry, (2) anticipated ability to measure all
elements and concentration ranges in conformance with the
aim uncertainty budget, (3) anticipated sustained availability of
Certified Reference Materials (CRMs) for achieving traceable
calibrations (Note 1) of all elements and concentration ranges,
and (4) anticipated sustained availability of homogeneous
materials needed for statistical control of the method.
NOTE 1—This practice assumes the use of a Type III calibration as
defined in ISO Guide 32. Types I and II do not require the use of CRMs.
7.1.2 Select the sampling equipment and procedure. Re-
solve any questions about the adequacy of the sampling
process. Ensure its acceptability to users. If a new or revised
sampling practice is needed, arrange for the development of
that practice and establish acceptability with those who are
responsible for performing the sampling.
7.1.3 Select a sample preparation technique that is compat-
ible with the selected sampling and measurement technique
and current industry practices. If a new or revised sample
preparation practice is needed, arrange for the development of
that practice as part of the new test method.
7.2 Design the Measurement Approach:
7.2.1 Calibration Approach—Based on the measurement
technique selected in 7.1.1, determine if calibration is to be
achieved by matrix-matched CRMs or by laboratory-prepared
RMs that are traceable to CRMs. Matrix-matched CRMs are
preferred, when available, and are most frequently used when
solid samples are analyzed. RMs that are traceable to CRMs
are often used in test methods calibrated with solutions. In
these cases, materials of known purity are added to CRM
solutions in order to match the overall composition of sample
solutions. Refer to ISO Guide 32 for recommended approaches
to calibration using Certified Reference Materials.
7.2.2 Data Quality Objectives—Set the aim intralaboratory
uncertainty (3.2.2) to be achieved in the new test method.
Complete the aim uncertainty budget for all elements and
concentration ranges in accordance with the decisions made in
Section 6. Refer to X1.2 and Practice E 2165 for one approach.
7.2.3 Calibration and Calibrants:
7.2.3.1 For each element and concentration range, ensure
the availability of sufficient numbers of acceptable calibrants.
Sufficient numbers of calibrants must be available to define the
shape of each calibration curve over the concentration range of
interest and to allow compensation for interelement effects.
Refer to Practice E 305 or Guide E 1621 for additional
background information. An acceptable calibrant is a CRM that
is compliant with ISO Guide 34, or an RM that is traceable to
a CRM or the appropriate SI unit, and has an estimated
uncertainty small enough to make it possible to meet the aim
data quality objectives of the method. Some methods may be
calibrated directly with CRMs used in the as-received condi-
tion. Others may require the dissolution of chip or solid CRMs
or the use of CRM spectrometric solutions that must be
combined with other reagents or materials in order to provide
suitable calibrants. In cases where CRMs are combined with
other reagents to make calibrants, the standard test method
must provide strict specifications on those reagents to ensure
that the calibrants’ assigned quantity values are accurate and
have correct uncertainty estimates.
7.2.3.2 Set aim uncertainty limits for all calibration curves
and calibrants. See X1.2.2.2 and X1.2.2.3 for a suggested
approach.
7.2.4 Verifiers—Ensure the availability of traceable refer-
ence materials that comply with the requirements of 7.2.3, but
are reserved for use to independently verify the calibration
function.
7.2.5 Quality Control—For each element and concentration
range to be determined, ensure the availability of material that
can be used for control in accordance with ISO 17025, clause
5.9. For planning purposes, consider the availability of at least
two concentrations for each calibration range, one at about
20 % and one at about 80 % of the maximum values. Avail-
ability means that a typical laboratory can acquire the needed
materials in a reasonable way, either commercially or in-house.
Establish aim uncertainty limits for each case. See X1.2.2.1 for
a suggested approach.
8. Drafting the Method
8.1 Draft the standard test method in accordance with the
ASTM Form and Style Manual, Part A, making sure to include
the following information which is essential to a performance-
based method. Except for the intralaboratory performance
requirement, the draft will include estimated uncertainty infor-
mation consistent with the decisions made in Section 6.
8.2 Significance and Use—Emphasize that this is a
performance-based method and that each user is expected to
create specific work instructions that describe how the
performance-based method is applied in that laboratory. Also,
emphasize that the user laboratory is expected to have perfor-
mance data taken in accordance with its work instructions to
demonstrate that it meets the minimum data quality objectives
specified in the standard test method.
8.3 Interferences—In a performance-based method, it is not
practical to identify all possible interferences that may cause
bias in the test results. In drafting this section of the test
method, the task group may identify common interferences and
advise laboratories to take steps to avoid them. Likewise, this
section shall include a statement to the effect that the user
laboratory is responsible for ensuring the absence of, or
correcting for, interferences that may bias test results generated
while following its specific work instructions.
8.4 Apparatus—Identify the generic types of equipment
covered in the test method. For example, “sequential and
simultaneous X-ray fluorescence spectrometers capable of
covering the elements and concentration ranges included in
E2437–05
3
摘要:

ASTM E2437 - 05 是ASTM国际标准组织发布的一项关于管道系统中焊接接头和无缝连接件的标准规范,主要用于指导螺纹、承插焊和对接焊等连接方式的设计、制造与性能测试。该标准涵盖了材料要求、尺寸公差、压力等级以及无损检测方法,适用于石油、化工、天然气等高压工业管道的安全运行。通过遵循ASTM E2437 - 05,工程人员能够确保管道接头的密封性、耐久性和抗疲劳性能,从而降低泄漏与失效风险。该标准在设备制造商、检测机构和施工单位的日常应用中,常作为质量验收和合规性评估的核心依据。

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作者:Carl 分类:国外协会 价格:10星币 属性:7 页 大小:103.62KB 格式:PDF 时间:2024-09-04

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