ASTM A928 - A 928M - 14 (2021)

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Designation: A928/A928M −14 (Reapproved 2021)
Standard Specification for
Ferritic/Austenitic (Duplex) Stainless Steel Pipe Electric
Fusion Welded with Addition of Filler Metal
1
This standard is issued under the fixed designation A928/A928M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers electric-fusion-welded steel
pipe suitable for corrosive service.
NOTE 1—The dimensionless designator NPS (nominal pipe size) has
been substituted in this specification for traditional terms such as nominal
diameter, size, and nominal size.
1.2 This specification covers grades of ferritic/austenitic
steel as indicated in Table 1. The selection of the proper alloy
and requirements for heat treatment shall be at the discretion of
the purchaser, dependent on the service conditions to be
encountered.
1.3 Five classes of pipe are covered as follows:
1.3.1 Class 1—Pipe shall be double welded by processes
using filler metal in all passes and shall be radiographed
completely.
1.3.2 Class 2—Pipe shall be double welded by processes
using filler metal in all passes. No radiograph is required.
1.3.3 Class 3—Pipe shall be single welded by processes
using filler metal in all passes and shall be radiographed
completely.
1.3.4 Class 4—Same as Class 3, except that the weld pass
exposed to the inside pipe surface is permitted to be made
without the addition of filler metal (see 6.2.2.1 and 6.2.2.2).
1.3.5 Class 5—Pipe shall be double welded by processes
using filler metal in all passes and shall be spot radiographed.
1.4 Supplementary requirements covering provisions rang-
ing from additional testing to formalized procedures for
manufacturing practice are provided. Supplementary Require-
ments S1 through S4 are included as options to be specified in
the purchase order when desired.
1.5 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the M
designation of the specification is specified in the order.
1.6 This international standard was developed in accor-
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
2
A240/A240M Specification for Chromium and Chromium-
Nickel Stainless Steel Plate, Sheet, and Strip for Pressure
Vessels and for General Applications
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
E426 Practice for Electromagnetic (Eddy Current) Examina-
tion of Seamless and Welded Tubular Products, Titanium,
Austenitic Stainless Steel and Similar Alloys
2.2 ASME Boiler and Pressure Vessel Code:
3
Section III
Section VIII
Section IX
2.3 AWS Specifications:
4
A5.4Corrosion-Resisting Chromium and Chromium-
Nickel Steel Covered Welding Electrodes
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.10 on Stainless and Alloy Steel Tubular Products.
Current edition approved March 1, 2021. Published April 2021. Originally
approved in 1994. Last previous edition approved in 2014 as A928/A928M – 14.
DOI: 10.1520/A0928_A0928M-14R21.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
3
Available from American Society of Mechanical Engineers (ASME), ASME
International Headquarters, Two Park Ave., New York, NY 10016-5990, http://
www.asme.org.
4
Available from American Welding Society (AWS), 550 NW LeJeune Rd.,
Miami, FL 33126, http://www.aws.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1
A5.9Corrosion-Resisting Chromium and Chromium-
Nickel Steel Welding Rods and Bare Electrodes
A 5.11 Nickel and Nickel-Alloy Covered Welding Elec-
trodes
A 5.14 Nickel and Nickel-Alloy Bare Welding Rods and
Electrodes
A 5.22 Flux Cored Corrosion-Resisting Chromium and
Chromium-Nickel Steel Electrodes
A 5.30 Consumable Weld Inserts for Gas Tungsten Arc
Welding
3. Terminology
3.1 Definitions:
3.1.1 The definitions in Specification A999/A999M and
Terminology A941 are applicable to this specification.
4. Ordering Information
4.1 It shall be the responsibility of the purchaser to specify
all requirements that are necessary for product under this
specification. Such requirements to be considered include, but
are not limited to, the following:
4.1.1 Quantity (feet, metres, or number of lengths),
4.1.2 Name of material (electric-fusion-welded pipe),
4.1.3 Grade (see Table 1),
4.1.4 Class (see 1.3),
4.1.5 Size (outside diameter and nominal wall thickness),
4.1.6 Length (specific or random),
4.1.7 End finish (section on ends of Specification A999/
A999M),
4.1.8 Authorization for repair of plate defects by welding
and subsequent heat treatment without prior approval, if such is
intended (see 13.3),
4.1.9 Specification designation,
4.1.10 Special requirements,
4.1.11 Statement invoking requirements of 13.4, if such is
intended,
4.1.12 Circumferential weld permissibility (see Section 17),
4.1.13 Supplementary Requirements (S1 through S4),
4.1.14 Applicable ASME Code, if known,
4.1.15 For ASME Code Section III applications, the service
classification intended, and
4.1.16 Certification requirements (see section on certifica-
tion of Specification A999/A999M).
5. General Requirements
5.1 Material furnished to this specification shall conform to
the applicable requirements of the current edition of Specifi-
cation A999/A999M unless otherwise provided herein.
6. Materials and Manufacture
6.1 Materials—The steel plate material shall conform to the
requirements of one of the grades of Specification A240/
A240M, listed in Table 1.
6.2 Welding:
6.2.1 The joints shall be full penetration double-welded or
single-welded butt joints using fusion welding processes as
defined under Definitions, ASME Boiler and Pressure Vessel
Code, Section IX. This specification makes no provision for
any difference in weld quality requirements, regardless of the
weld joint type used (single or double) in making the weld.
Where backing rings or strips are used, the ring or strip
material shall be of the same P-Number (Table QW-422 of
Section IX) as the plate being joined. Backing rings or strips
shall be removed completely after welding, prior to any
required radiography, and the exposed weld surface shall be
examined visually for conformance to the requirements of
6.2.3. Welds made by procedures using backing strips or rings
that remain in place are prohibited. Welding procedures and
welding operators shall be qualified in accordance with the
ASME Boiler and Pressure Vessel Code, Section IX.
6.2.2 Except as provided in 6.2.2.1 and 6.2.2.2, welds shall
be made in their entirety by processes involving the deposition
of filler metal.
6.2.2.1 For Class 4 pipe using multiple passes, it is permit-
ted to make the root-pass without the addition of filler metal.
6.2.2.2 For Class 4 pipe, it is permitted that the weld surface
exposed inside the pipe be the result from a single pass made
from the inside of the pipe without the addition of filler metal.
6.2.2.3 All single-welded pipe shall be radiographed com-
pletely.
6.2.3 The weld surface on either side of the weld may be
flush with the base plate or may have a reasonably uniform
crown, not to exceed
1
⁄
8
in. [3 mm]. It is permitted to remove
any weld reinforcement, at the option of the manufacturer or by
agreement between the manufacturer and purchaser. The con-
tour of the reinforcement shall be reasonably smooth and free
of irregularities. The deposited metal shall be fused uniformly
into the plate surface. No concavity of contour is permitted
unless the resulting thickness of weld metal is equal to or
greater than the minimum thickness of the adjacent base metal.
6.2.4 Weld defects shall be repaired by removal to sound
metal and rewelding. Subsequent heat treatment and examina-
tion (that is, visual, radiographic, and dye penetrant) shall be as
required on the original welds.
6.3 Heat Treatment:
6.3.1 Unless otherwise stated in the order, heat treatment
shall be performed after welding and in accordance with the
requirements of Table 2.
6.3.2 If the purchaser desires pipe without heat treatment
subsequent to welding, the purchase order shall specify the
following condition:
6.3.2.1 No final heat treatment of pipe fabricated of plate
that has been heat treated as required by Table 2 for the
particular grade. Each pipe supplied under this requirement
shall be stenciled with the suffix “HT-O.”
7. Chemical Composition
7.1 The chemical composition of the plate shall conform to
the requirements of the applicable specification and grade
listed in Table 1.
7.2 Unless otherwise specified in the purchase order, the
chemical composition of the welding material shall conform to
the requirements of the applicable AWS specification for the
corresponding grade given in Table 1 or shall conform to the
chemical composition specified for the plate, or shall, subject
to purchaser approval, be a filler metal more highly alloyed
A928/A928M − 14 (2021)
2
than the base metal when needed for corrosion resistance or
other properties. Use of a filler metal other than that listed in
Table 1 or conforming to the chemical composition specified
for the plate shall be reported and the filler metal identified on
the certificate of tests. When nitrogen is a specified element for
the ordered grade, the method of analysis shall be a matter of
agreement between the purchaser and the manufacturer.
8. Heat Analysis
8.1 The chemical analysis of the steel shall be determined
by the plate manufacturer and shall conform to the require-
ments for the particular grade as prescribed in Specification
A240/A240M.
9. Product Analysis
9.1 At the request of the purchaser’s inspector, an analysis
of one length of flat-rolled stock from each heat, or from base
metal and weld deposit from two pipes from each lot, shall be
made by the manufacturer. A lot of pipe shall consist of the
following number of lengths of the same size and wall
thickness from any one heat of steel:
NPS Designator Lengths of Pipe in Lot
Under 2 400 or fraction thereof
2 to 5, incl 200 or fraction thereof
6 and over 100 or fraction thereof
9.2 The results of these analyses shall be reported to the
purchaser or the purchaser’s representative and shall conform
to the requirements specified in Section 7, subject to the
product analysis tolerances of Table 1 in Specification A480/
A480M.
9.3 If the analysis of one of the tests specified in 8.1 or 9.1
does not conform to the requirements specified in Section 7,it
is permitted to obtain an analysis of the base metal and weld
deposit of each pipe from the same heat or lot, and all pipe
conforming to the requirements shall be accepted.
10. Tensile Requirements
10.1 The plate used in making the pipe shall conform to the
requirements as to tensile properties of the applicable specifi-
cations listed in Table 1. Tension tests made by the plate
manufacturer shall qualify the plate material.
10.2 The transverse tension test taken across the welded
joint specimen shall have a tensile strength not less than the
specified minimum tensile strength of the plate.
11. Permissible Variations of Dimensions for Thin-Wall
Pipe
11.1 For thin-wall pipe, defined as pipe having a wall
thickness of 3 % or less of the specified outside diameter, the
diameter tolerance, as listed in Specification A999/A999M,
shall apply only to the mean of the extreme (maximum and
minimum) outside diameter readings in any one cross section.
11.2 For thin-wall pipe, the difference in extreme outside
readings (called the ovality) in any one section shall not exceed
twice the permissible variations in outside diameter for the
specified diameter as listed in Specification A999/A999M.
12. Transverse Guided-Bend Weld Tests
12.1 Two bend test specimens shall be taken transversely
from the pipe. Except as provided in 12.2, one shall be subject
to a face guided-bend test and the second to a root guided-bend
test. One specimen shall be bent with the inside surface of the
pipe against the plunger, and the other with the outside surface
against the plunger.
12.2 For specified wall thicknesses over
3
⁄
8
in. [9.5 mm] but
less than
3
⁄
4
in. [19 mm], side-bend tests may be made instead
of the face and root-bend tests. For specified wall thicknesses
3
⁄
4
in. [19 mm] and over, both specimens shall be subjected to
the side-bend tests. Side-bend specimens shall be bent so that
one of the side surfaces becomes the convex surface of the
bend specimen.
12.3 The bend test shall be acceptable if no cracks or other
defects exceeding
1
⁄
8
in. [3 mm] in any direction are present in
the weld metal or between the weld and the pipe metal after
bending. Cracks that originate along edges of the specimen
during testing, and that are less than
1
⁄
4
in. [6.5 mm] measured
in any direction, shall not be considered.
13. Workmanship, Finish, and Appearance
13.1 The finished pipe shall have a workmanlike finish.
13.2 Repair of Plate Defects by Machining or Grinding—
Pipe showing slivers may be machined or ground inside or
outside to a depth that shall ensure the removal of all included
scale and slivers, providing the wall thickness is not reduced
below the specified minimum wall thickness. Machining or
grinding shall follow inspection of the pipe as rolled, and it
shall be followed by supplementary visual inspection.
13.3 Repair of Plate Defects by Welding—Defects that
violate minimum wall thickness may be repaired by welding,
but only with the approval of the purchaser. Areas shall be
prepared suitably for welding with tightly closed defects
removed by grinding. Open, clean defects, such as pits or
impressions, may require no preparation. All welders, welding
operators, and weld procedures shall be qualified to the ASME
Boiler and Pressure Vessel Code, Section IX. Unless the
purchaser specifies otherwise, pipe required to be heat treated
under the provisions of 6.3 shall be heat treated or reheat
treated following repair welding. Repaired lengths, where
repair depth is greater than
1
⁄
4
of the thickness, shall be pressure
tested or repressure tested after repair and heat treatment (if
any). Repair welds shall also be examined by suitable nonde-
structive examination techniques, including any techniques
required specifically of the primary weld.
13.4 The pipe shall be free of scale and contaminating iron
particles. Pickling, blasting, or surface finishing is not manda-
tory when pipe is bright annealed. The purchaser is permitted
to require in the purchase order that a passivating treatment be
applied.
14. Test Specimens and Methods of Testing
14.1 Transverse tension and bend test specimens shall be
taken from the end of the finished pipe; the transverse tension
and bend test specimens shall be flattened cold before final
machining to size.
A928/A928M − 14 (2021)
3
摘要:

ASTM A928 - A 928M - 14 (2021) 是一项由美国材料与试验协会(ASTM)发布的标准规范,主要涵盖了用于腐蚀性工况的铁素体/奥氏体(双相)不锈钢无缝及焊接钢管的技术要求。该标准最新版本于2021年重新批准,延续了2014年的技术内容,适用于高温、高压及腐蚀环境下的管道系统,尤其在化工、石油、天然气及海洋工程等领域具有广泛的应用。标准中规定了材料的化学成分、力学性能、热处理要求、尺寸公差以及检测方法,确保管道在恶劣条件下的可靠性和耐久性。符合该标准的钢管通常采用电弧焊(如

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作者:Carl 分类:国外协会 价格:14星币 属性:6 页 大小:79.05KB 格式:PDF 时间:2024-09-02

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