ASTM A472 - A 472M - 23

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Designation: A472/A472M −23
Standard Specification for
Heat Stability of Steam Turbine Shafts and Rotor Forgings
1
This standard is issued under the fixed designation A472/A472M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification covers the determination of heat
stability of steam turbine shafts and rotor forgings to ensure
stability at operating temperature. This specification is not
ordinarily applicable to generator rotor forgings.
1.2 This specification is expressed in both inch-pound units
and in SI units; however, unless the purchase order or contract
specifies the applicable M specification designation (SI units),
the inch-pound units shall apply. The values stated in either
inch-pound units or SI units are to be regarded separately as
standard. Within the specification, the SI units are shown in
brackets. The values stated in each system are not necessarily
exact equivalents; therefore, to ensure conformance with the
standard, each system shall be used independently of the other,
and values from the two systems shall not be combined.
1.3 Supplementary requirements of an optional nature are
provided for use at the option of the purchaser. The supple-
mentary requirements shall apply only when specified indi-
vidually by the purchaser in the purchase order or contract.
1.4 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accor-
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
2
A788 Specification for Steel Forgings, General Require-
ments
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
3. Terminology
3.1 Definitions:
3.1.1 For definitions of terms specific to this standard, refer
to Specification A788 and Terminology A941.
4. Ordering Information
4.1 It shall be the responsibility of the purchaser to specify
all requirements necessary for testing under this specification.
Requirements to be considered include, but are not limited to,
the following:
4.1.1 ASTM designation and year date,
4.1.2 The minimum test temperature,
4.1.3 The portion of the forging to be subjected to the heat
stability test temperature, and
4.1.4 Supplementary or other special requirements.
5. Procedure
5.1 The heat stability test shall be conducted by the forging
supplier after final heat treatment and after the forging has been
centered and machined with allowance to finish to the purchas-
er’s drawing. Material for mechanical tests may be removed
before or after the stability test at the manufacturer’s option,
unless check tests after the stability test are required by the
purchaser.
5.2 With prior approval from the purchaser, the forgings
may be stress-relieved as part of the heat stability test. When
this is done, the stress-relieving temperature shall be within
50 °F to 100 °F [30 °C to 55 °C] below final tempering
temperature. Rotate the forgings at 2 r ⁄min to 4 r/min and hold
at stress-relieving temperature for at least 2 h/in. [2 h/25 mm]
of maximum radial thickness, after which the temperature may
be decreased to the specified heat stability test temperature and
the test performed.
6. Heat Stability Test Bands
6.1 The supplier shall mark positions A, B, C, and D, spaced
90° apart circumferentially, preferably on an end of the forging.
Markings shall be retained throughout all subsequent opera-
tions.
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.06 on Steel Forgings and Billets.
Current edition approved Nov. 1, 2023. Published November 2023. Originally
approved in 1962. Last previous edition approved in 2022 as A472/A472M – 07
(2022). DOI: 10.1520/A0472_A0472M-23.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1
6.2 Preferably, there shall be a minimum of 5 test bands,
denoted as 1, 2, 3, 4, and 5, machined on the circumference of
the forging. Numbering shall start at the left side of the forging
drawing. Bands 1 and 5 shall be located as close to the end of
the forging as practical. Band 3 shall be located as near to
midlength as practical. Bands 2 and 4 shall be located
approximately equidistant between 1 and 3, and 3 and 5,
respectively.
6.3 When the shipped length of the barrel portion of the
forging is less than 8 ft [2.4 m], bands 2 and 4 may be omitted.
6.4 The purchaser’s drawing may show the desired number
and location of bands and shall indicate that portion of the
forging that shall be located within the heating chamber. Bands
1 and 5 are to be located outside of the heating chamber.
Preferably, the gland areas/packing seal areas are inside the
heating chamber.
6.5 The test bands shall be machined with the forging
running on centers except in the cases of forgings weighing
over 125 000 lb [56.7 metric tons] the machining shall be
performed with the forgings running on steady rests. Readings
shall be taken with the forging running on centers except in the
cases of forgings weighing over 125 000 lb [56.7 metric tons]
where readings may be taken with the forgings running on
steady rests. Between readings, the forgings may be rotated on
steady rests.
7. Surface Preparation
7.1 Remove oil, grease, dirt, and other foreign material from
the surface of the forging prior to the heat stability test. A
suitable coating may be applied to provide uniform emissivity.
8. Heating and Cooling
8.1 Place the forging in the heating chamber and rotate the
forging at a speed of 2 r ⁄min to 4 r/min.
8.2 Place thermocouples in contact with the forging at each
test band within the heating chamber. Shield the thermocouples
from the heat source.
8.3 Apply heat uniformly to avoid localized overheating.
Heat the forging at a rate not exceeding 200 °F ⁄h [110 °C ⁄h] to
the stability test temperature specified by the purchaser. Main-
tain the specified testing temperature until the forging is heated
uniformly. A uniform temperature condition shall be consid-
ered to exist when three consecutive hourly deflection mea-
surements taken at the test temperature are within 0.0005 in.
[0.013 mm]. To consider a uniform test temperature condition
to exist, it is also necessary that the axial thermal expansion be
consistent within 0.010 in. [0.25 mm] for three consecutive
hourly readings at the test temperature.
8.4 After uniform test conditions as described in 8.3 have
been reached, cool the forging, while rotating, to below 100 °F
[40 °C]. The heating chamber may be opened during cooling,
but the cover shall not be removed until the temperature of the
forging is less than 500 °F [260 °C]. After the forging has
cooled to approximately room temperature, rotate it for at least
2 h before the second cold measurements (see 9.4) are re-
corded.
9. Stability Measurements
9.1 Use an indicator located outside the heating chamber to
measure to the nearest 0.0005 in. [0.013 mm]. Actuate the
indicator by a rod with one end contacting the forging at test
bands described in 6.2 or 6.3. Take measurements at each test
band at positions A, B, C, and D. For each band, the indicator
may be set to zero for the minimum deflection at one of the
positions A, B, C, or D or the figures may be reduced to
minima by subtraction.
9.2 First Cold Measurements—Take measurements on each
band after rotation is started but prior to heating. If the runout
exceeds 0.002 in. [0.05 mm] at any band, continue rotation for
1 h. If runout continues to exceed 0.002 in. [0.05 mm], recenter
the forging or remachine the bands until the runout does not
exceed 0.002 in. [0.05 mm] in any band. Refer to the last
measurements as the official first cold measurements.
9.3 Hot Measurements—Take measurements on all bands
hourly during the heating cycle until the forging has been
heated to the specified temperature. When three consecutive
hourly deflection measurements at the specified temperature
check within 0.0005 in. [0.013 mm], cooling may commence.
Refer to the last of these measurements as the official hot
measurements.
9.4 Second Cold Measurements—After cooling in accor-
dance with 8.4, take measurements on all bands at half-hour
intervals until two consecutive deflection measurements check
within 0.0005 in. [0.013 mm]. Refer to the last of these
measurements as the official second cold measurements.
10. Interpretation of Results
10.1 The forging shall be acceptable if the movement of its
center is not greater than 0.001 in. [0.025 mm] when deter-
mined by the difference between the official hot and the official
cold second measurements. This movement shall be deter-
mined for each band as follows:
10.1.1 From the official hot measurements at position A
subtract the official cold measurement for position A.
10.1.2 Repeat the procedure for positions B, C, and D.
10.1.3 For each of these four results, numerically total the
greatest plus value and the greatest minus value without regard
to sign. The maximum deflection in any band as indicated by
these totals shall not exceed 0.002 in. [0.05 mm].
10.2 In case of changes in measurements in bands 1 and 5,
suitable corrections may be made to results obtained from
bands 2, 3, and 4. The corrected figures shall be within the
requirements of 10.1.3.
10.3 If the forging does not meet the requirements of the
stability test, it may be retested, stress relieved before retest, or
completely reheat treated before retest.
11. Report
11.1 The forging supplier shall report to the purchaser the
official first cold measurements, the hourly measurements
during heating and holding at specified temperature, the official
hot measurements and the official second cold measurements,
A472/A472M − 23
2
as well as the temperature of the forging when these measure-
ments were obtained. The report shall include the calculated
change in measurements as determined under 10.1.3.
12. Keywords
12.1 emissivity; heat stability; rotor forgings; steam turbines
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall only apply when specified individually by the
purchaser in the contract or purchase order.
S1. Emissivity Coating
S1.1 Apply a surface coating that will provide a uniform
thermal emissivity throughout the test. The coating shall be
uniform and completely cover all surfaces within and adjacent
to the ovens. Successive light coats applied by spraying are
recommended.
APPENDIX
(Nonmandatory Information)
X1. RESULTS DISCUSSION
X1.1 This specification determines whether a forging will
be stable at elevated temperatures and sets go/no go limits for
acceptance. Instability is typically caused by one of several
factors including non-uniform emissivity (see Supplementary
Requirement S1) or relief of residual stresses (in both cases
these rotors will normally be stable during a subsequent test),
non-uniform heat treatment, and machining off the forging
centerline. Rotors that do not meet the go/no go limits are
considered unstable and are normally subject to further review,
retested, or even re-heat treated and retested.
SUMMARY OF CHANGES
Committee A01 has identified the location of selected changes to this standard since the last issue
(A472/A472M – 07 (2022)) that may impact the use of this standard. (Approved Nov. 1, 2023.)
(1) Added Referenced Documents Section 2and Terminology
Section 3.
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.
This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or service@astm.org (e-mail); or through the ASTM website
(www.astm.org). Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center, 222
Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http://www.copyright.com/
A472/A472M − 23
3
摘要:

ASTM A472 - A 472M - 23 是行业标准中针对锅炉与过热器用铁素体合金钢无缝钢管的最新规范,涵盖材料的化学成分、力学性能、尺寸公差与检测要求。该标准适用于高温高压环境下使用的钢管,确保其在承受极端温度与压力时具备良好的抗氧化性、蠕变强度与韧性。文档中明确了管材的制造工艺、热处理条件、水压与无损检测要求,以及验收与标记规则。遵循 ASTM A472/A472M-23 可帮助工程师、采购人员与质量管理人员选择符合国际安全与性能标准的锅炉用管材,减少设备失效风险,提升电站与工业锅炉的

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作者:Carl 分类:国外协会 价格:10星币 属性:3 页 大小:204.32KB 格式:PDF 时间:2024-09-02

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