malfunction. No additional pressure may be applied during the
test interval in order to maintain pressure.
8.3 Pneumatic Test—As an alternative to hydrostatic testing,
each tube shall withstand an internal air pressure of 100 psi
(0.7 MPa), minimum for 5 s, minimum without showing
evidence of leakage. The test method used shall permit easy
visual detection of any leakage such as by placing the tube
under water or by using the pressure differential method. Any
evidence of the leakage shall be cause of rejection of that tube.
See Practice E499.
8.4 Helium Leak Test—If specified in the purchase order,
each tube shall be tested by evacuating to an internal pressure
of 10 × 10
−6
torr (1.3 MPa) or less and tested for leakage by
spraying helium along the length of the outside surface.
Detection of a leak at a rate greater than 10 × 10
−7
standard
cm
3
/s shall be cause of rejection of that tube.
8.5 Ultrasonic Test—Each length of tube shall be tested
ultrasonically. The test procedure and calibration standards
shall be performed in accordance with Practice E213 and shall
be agreed upon between the manufacturer and purchaser when
specified on the purchase order. Any tube showing an indica-
tion in excess of that obtained from the calibration standard
shall be set aside and be subject to rework, retest, or rejection.
A tube thus set aside may be further examined by other
methods for confirmation of the presence of a defect with or
without rework; such a tube may be determined acceptable if
no other evidence for a defect is found. (Rework by weld repair
is not permitted.)
8.6 Eddy Current Test—As an alternative to Ultrasonic
Testing (or in addition to Ultrasonic Testing if specified on the
purchase order) each length of tubing shall be Eddy Current
tested in accordance with the requirements of Practice E426.
The procedure shall be agreed upon between the manufacturer
and the purchaser when specified on the purchase order. The
Eddy Current test shall use multiple frequency analysis (Eddy
Array or equivalent) to achieve full volumetric inspection. The
effectiveness of the Eddy Current examination procedure shall
be verified by demonstrating the ability to detect OD pits of
25 %, 50 % and 75 % of the wall thickness plus a transverse
OD notch and longitudinal ID and OD notches. OD pits shall
include flat bottom and round defects if the tubing has
sufficient wall thickness. The three OD pits shall be equally
spaced circumferentially around the tube and longitudinally
separated by a sufficient distance to allow distinct identification
of the signal from each pit. The pits shall not be larger in
diameter than 0.031 in. (0.787 mm). The depth of the notches
shall not exceed 10 % of the wall thickness or 0.004 in.
(0.10 mm) whichever is greater. The notch width shall not
exceed 0.031 in. (0.787 mm) and the length shall not be greater
than 0.125 in. (3.18 mm). The calibration tube standard shall be
of the same diameter, wall thickness and material grade as the
product to be examined. The examination shall be performed
by a qualified technician who is certified to the requirements of
ASNT document SNT-TC-1A or equivalent.
9. Permissible Variations
9.1 Diameter and Wall Thickness—The permissible varia-
tions in diameter and wall thickness of tubes specified in the
purchase order shall not exceed those prescribed in Table 3.
TABLE 2 Mechanical Requirements
Grade Ultimate Tensile Strength,
min, psi (MPa)
Yield Strength, min,
psi (MPa)
(0.2 % Offset)
Elongation, min, %
1-in. or 2 in. Gauge Length
(25 or 51 mm)
Unalloyed tantalum
(R05200) Seamless, welded <0.060 in. thick 30 000 (207) 20 000 (138) 25
(R05400) Welded $0.060 in. thick 25 000 (172) 15 000 (103) 30
90 % tantalum – Welded from sheet or strip 70 000 (482) 60 000 (414) 15
10 % tungsten Seamless or Welded from plate 70 000 (482) 55 000 (379) 20
(R05255)
97.5 % tantalum – Seamless 40 000 (276) 28 000 (193) 20
2.5 % tungsten Welded <0.125 in. thick 40 000 (276) 30 000 (207) 20
(R05252) Welded $0.125 in. thick 40 000 (276) 22 000 (152) 25
60 % tantalum – Seamless, welded <0.060 in. thick 40 000 (276) 28 000 (193) 20
40 % niobium Welded $0.060 in. thick 35 000 (241) 15 000 (103) 20
(R05240)
TABLE 3 Permissible Variations in Dimensions Based on
Individual Measurements
Outside Diameter,
in. (mm)
Diameter
Tolerance,
A,B
Plus or Minus,
in. (mm)
Permissible
Variations
C,D
in Wall
Thickness, %
Under 1 (25.4), excl 0.004 (0.102) 10
1 to 1
1
⁄
2
(25.4 to 38.1), excl 0.005 (0.127) 10
1
1
⁄
2
to 2 (38.1 to 50.8), excl 0.006 (0.152) 10
2 to 2
1
⁄
2
(50.8 to 63.5), excl 0.007 (0.178) 10
2
1
⁄
2
to 3
1
⁄
2
(63.5 to 88.9), excl 0.010 (0.254) 10
3
1
⁄
2
to 8 (88.9 to 203.2) and larger 0.5 % of dia. 12.5
A
These permissible variations in outside diameter apply only to tubes as finished
at the mill before subsequent swaging, expanding, bending, polishing, or other
fabricating operation.
B
Ovality is the maximum and minimum outside diameter of a tube measured at
any one cross section. If the measurement is made with a ring gage the following
formula shall apply: Ovality = specified OD tube + diameter tolerance + 0.002 in.
(length of ring gage, 1 in.) × nominal diameter.
C
When minimum wall tubes are ordered, tolerances are all plus and shall be
double the values shown.
D
Tubing wall thickness shall not vary by more than 5 % around the circumference
of the tube when measured at any specific cross section for tubing with a wall
thickness of 0.078 in. (2.0 mm) or less.
B521 − 25
3